• 한국시뮬레이션학회:학술대회논문집
• /
• 한국시뮬레이션학회 1996년도 춘계학술대회
• /
• pp.15-15
• /
• 1996

A shop floor control system (SFCS) is the central part of a CIM system used to control the activities of several pieces of manufacturing equipment (e.g., NC machines, robots, conveyors, AGVs, AS/RS). The SFCS receives orders and related process plans, and then performs selecting a specific process routing, allocating resources, scheduling the workpieces, downloading the processing instructions (e.g., RS-274 instructions for NC machines, VAL II programs for robot), monitoring the progress of activities, detecting and recovering from errors, and preparing reports on the status of the manufacturing system. Simulation has been utilized in discovering control policies used for resolving shop floor be control problems such as resource contentions, part dispatching, deadlock. The simulation model must be designed to respond to real-time data coming from a shop floor. However, to rapidly build a realtime simulation model of SFCS cannot be easily accomplished. This talk is to address an automatic program generator of discrete event simulation model for shop floor control from process plans and resource models. The program generator is capable of constructing complete discrete simulation models for multi-product and multi-stage flexible manufacturing systems.

• 한국경영과학회:학술대회논문집
• /
• 대한산업공학회/한국경영과학회 1996년도 춘계공동학술대회논문집; 공군사관학교, 청주; 26-27 Apr. 1996
• /
• pp.627-630
• /
• 1996

One of the most common communication mechanisms to describe a situation or a process is a story written as an ordered sequence of events or activities. For example, a shop floor supervisor may present the operations of his manufacturing system by describing the processes of manunfacturing a product in his shop. Although IDEF3 is one of the most commonly used methods for describing a business process, but it is not common for a manufacturing process. In this study, we tried to apply IDEF3 for describing a manufacturing process. Problems and suggestions such as selection probability, programmable process modeling, manufacturing resource model were presented.

• Korean Chemical Engineering Research
• /
• 제58권3호
• /
• pp.346-355
• /
• 2020

의약 중간체 제조 공장을 포함한 정밀 화학 산업에서 생산 계획 및 전사적 자원 관리(enterprise resource planning) 관한 의사 결정은 기업 운영 효율성 최적화에 매우 주요한 연구 주제이다. 기존의 의사 결정 시스템은 공장 간의 자원관리와 공장내 생산 계획이 분리되어, 전사적 관점에서의 전역 해를 도출하는데 한계가 있다. 본 연구에서는 무선 식별 시스템(Radio Frequency Identification; RFID) 기반의 실시간 물류 관리 시스템을 이용하여 의약품 중간체 산업의 전사적 자원 관리와 최적 생산 계획 수립을 동시에 수행할 수 있는 의사결정 플랫폼을 개발하고, 실제 제조 공정에 적용하여 그 효과를 분석한다. 기존의 분리된 운영 체제와는 달린 본 연구에서 제안하는 통한 의사결정 플랫폼은 원료 주문 및 운송 시간에 관한 정보가 RFID 기술을 통해 제조 공정 생산 계획 수립의 핵심 데이터로 사용됨으로써, 별도의 재고 관리 시설 없이 공장간 물류 현황에 대응하여 최적 생산 계획이 수립된다. 이를 위하여 제품 생산 시간 최소화를 목적 함수로 설정하고, 마감 기한 및 주문량에 대한 제약조건 등을 포함한 혼합정수선형계획 모델을 개발하였다. 이후 개발된 최적화 모델을 실제 의약품 중간체 생산 문제로 적용함으로써, 제안한 통합 의사결정 플랫폼의 효용성을 입증하였다. 본 연구 결과로 생산 시간 최적화를 위해 단순한 공정 조합을 필요로 하는 생산물이 먼저 제조되고 복잡한 공정 구조를 가진 생산물이 순차적으로 생산되는 생산 일정이 최적임을 확인하였다.

• 한국경영과학회:학술대회논문집
• /
• 대한산업공학회/한국경영과학회 2006년도 춘계공동학술대회 논문집
• /
• pp.348-353
• /
• 2006

Autonomous and intelligent resource model (AIR-model) defines a building-block of complex systems to pursue value creation by means of diverse resources, referred to as an AIR-unit, and presents a collaboration model with the AIR-units. An AIR-unit represents a piece of resources, such as machines, labor, raw materials, and other assets, considered individually by a complex system as means to accomplish given tasks. It is defined with its own service capability and a goal, and pursues achieving the goal by means of the capability. Moreover, an Air-unit is equipped with autonomy and intelligence, whereby it makes a decision on its course of action on its own initiative. Air-units collaborate on system operations with each other through goal-oriented negotiations. In this research, distinctive features of the AIR-model are addressed and described in detail. Principal components of the AIR-model are also designed via object-oriented modeling techniques. A prototype system based on the AIR-model is finally presented as an embodiment tool of a fractal manufacturing system (FrMS).

• 한국전자거래학회지
• /
• 제5권2호
• /
• pp.81-99
• /
• 2000

Nowadays, many commercial ERP products, such as Oracle, SAP, and Baan, etc, are designed based on large-scaled companies. It is difficult for small and medium-size companies with weakness in budgets and resources(e.g., human, organization, technique, and so on) to use them as it was. So, new ERP system need to be provided for small and medium-size companies. In this paper, we model and provide a conceptual ERP model for small and medium-size companies by using "4＋1 View" architecture model of Unified Modeling Language(UML). The conceptual ERP model consists of five subsystems： Manufacturing, Sales, HumanResource and Payroll, Accounting, and Trading. Especially, we describe the conceptual ERP model focusing on "Manufacturing" subsystem by using several diagrams of UML. By using the conceptual ERP model, the ERP system′s developers of small and medium-size companies can obtain many benefits： improving the efficiency of software developing process and helping user requirements gathering and description of ERP system′s nonfunctional aspect as well as functional aspect.

• Industrial Engineering and Management Systems
• /
• 제4권1호
• /
• pp.47-53
• /
• 2005

The efficiency of fabrication (fab) operation is one of the key factors in order for a semiconductor manufacturing company to stay competitive. Optimization of manpower and forecasting manpower needs in a modern fab is an essential part of the future strategic planing and a very important to the operational efficiency. As the semiconductor manufacturing technology has entered the 8-inch wafer era, the complexity of fab operation increases with the increase of wafer size. The wafer handling method has evolved from manual mode in 6-inch wafer fab to semi-automated or fully automated factory in 8-inch and 12-inch wafer fab. The distribution of manpower requirement in each specialty varied as the trend of fab operation goes for downsizing manpower with automation and outsourcing maintenance work. This paper is to study the specialty distribution of manpower from the requirement in a typical 6-inch, 8-inch to 12-inch wafer fab. The human resource planning in today’s fab operation shall consider many factors, which include the stability of technical talents. This empirical study mainly focuses on the human resource planning, the manpower distribution of specialty structure and the forecast model of internal demand/supply in current semiconductor manufacturing company. Considering the market fluctuation with the demand of varied products and the advance in process technology, the study is to design a headcount forecast model based on current manpower planning for direct labour (DL) and indirect labour (IDL) in Taiwan’s fab. The model can be used to forecast the future manpower requirement on each specialty for the strategic planning of human resource to serve the development of the industry.

• 산업경영시스템학회지
• /
• 제11권18호
• /
• pp.7-15
• /
• 1988

This study is concerned with selecting mutually dependent quality improvement alternatives with resource constraints. These qualify improvement alternatives art different fro the tradition at alternatives which are independent from each other. In other words, selection of any improvement alternative requires other related specific improvement. Also the overall product quality in a multi stage manufacturing process is characterized by a complex multiplication method rather than a simple addition method which dose not allow to solve a linear knapsack problem despite its popularity in the traditional study. This study suggests a non-linear integer programming model for selecting mutually dependent quality improvement alternatives in multi-stage manufacturing process. In order to apply the model to selecting alternatives. This study also suggests a heuristic mode1 based on a dynamic programming model which is more practical than the non-linear integer programming model. The logic of the heuristic model enables 1) to estimate improvement effectiveness values on all improvement alternatives specifically defined for this study. 2) to arrange the effectiveness values in a descending order, and 3) to select the best one among the alternatives based on their forward and backward linkage relationships. This process repeats to selects other best alternatives within the resource constraints. This process is presented in a Computer programming in Appendix A. Alsc a numerical example of model application is presented in Chapter 4.

• 한국건설관리학회논문집
• /
• 제24권2호
• /
• pp.37-49
• /
• 2023

본 연구에서는 제조업 분야에서 보편적으로 활용되어 온 제약이론을 바탕으로 강교 제작공장의 생산성을 향상시키기 위한 자원할당 방법론을 제안한다. 이를 위해 도장 공정을 병목공정으로 정의한 후, 공정 전용 자원할당(OSRA), 제품 전용 자원할당(PSRA), 범용 자원할당(GRA) 등 3가지의 자원할당 방법론을 개발하였다. 강교 공급사슬 시뮬레이션 모델을 활용한 성능평가 실험 결과, GRA 방법론이 재공재고수(NWIP)와 대기시간(WT) 측면에서 가장 우수한 성능을 보였다. 특히, 강교 제작공장의 부하와 부하 변동성이 증가할수록 다른 두 전용 자원할당 방식과의 성능 격차는 더욱 커졌다. 평균적으로 GRA는 NWIP과 WT를 OSRA 대비 36.2%, 34.6%, PSRA 대비 71.0%, 70.4% 감소시켰다. 재공재고수와 대기시간의 감소는 병목현상의 완화를 의미하며, 이는 결국 강교 제작공장의 생산성이 향상되었음을 의미한다.

• 자원ㆍ환경경제연구
• /
• 제20권4호
• /
• pp.735-760
• /
• 2011

본 연구에서는 헥셔-오린 모형에 기초해 환경규제의 강화로 인한 오염방지비용의 증가가 우리나라 제조업의 국제경쟁력에 어떤 영향을 미쳤는지를 분석하였다. 사용된 분석 방법은 고정효과모형, 패널GLS이며, 사용된 자료는 1993~2007년까지 15년간의 산업별 패널 자료이다. 주요 분석 결과를 요약하면 다음과 같다. 첫째, 환경오염방지 비용이 순수출에 미치는 효과는 큰 유의한 음의 값을 가졌고, 특히 그 값은 IMF 경제위기 이후 크게 나타나 IMF 경제위기 이후 우리나라 제조업의 국제경쟁력을 결정짓는 가장 중요한 변수인 것으로 나타났다. 둘째, 요소집약도와 관련해서는 숙련노동이 우리나라 제조업의 순수출에 미치는 효과가 가장 컸으며 IMF 경제위기 이후 그 효과는 더욱 증가한 것으로 나타났다. 셋째, 연구개발비 역시 IMF 경제위기 이후 우리나라 제조업의 순수출에 미치는 효과는 큰 것으로 나타났다.

• 한국공작기계학회논문집
• /
• 제16권3호
• /
• pp.44-49
• /
• 2007

Recent manufacturing system requires development on new production technology to enable prompt manufacturing of diverse products. Most of the researchers have been working on micro-factory. Especially, focus on manufacturing of micro parts. Present manufacturing system consumes excessive resources in the form of energy and space to manufacture the micro parts. In this study, the micro lens module assembly system was modeled, analyzed with MST(Micro System Technology) Application Module and simulated through UML Language (Unified Modeling Language) with object-oriented logical model analysis method. Digital model of micro-factory was modeled, to execute the new paradigm of digitalization on products, resources and processes of micro-factory.