• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2006.05a
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• pp.395-398
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• 2006

Forging is applied for many industrial fields. Also, it is applied to hose nipple. Stress and metal analysis is finding method of forging possibility and we predict this possibility by finite element forging analysis. But there are also many manufacturing procedure after forging, and metal texture is varied by additional heat treatment or coating. So this research is focused on the measuring and analysis of plastic residual stress distribution at overall manufacturing procedure. From raw material to final product we measured real residual stress at each manufacturing procedure by X ray diffract meter, and simulated another procedure except forging by nonlinear finite element analysis. Also we showed how Zn-Ni coating is more contributable to metal strength than Zn coating. By this research we make final conclusion that process analysis must be observed from raw material to final manufacturing state for robust design.

• Journal of Computational Design and Engineering
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• v.2 no.4
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• pp.261-267
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• 2015

Free-form blades are widely used in different industries, such as aero-engine and steam turbine. Blades that are damaged during service or have production deficiencies are usually replaced with new ones. This leads to the waste of expensive material and is not sustainable. However, material and costs can be saved by repairing of locally damaged blades or blades with localized production deficiencies. The blade needs to be further machined after welding process to reach the aerodynamic performance requirements. This paper outlines an adaptive location approach of repaired blade for model reconstruction and NC machining. Firstly, a mathematical model is established to describe the localization problem under constraints. Secondly, by solving the mathematical model, localization of repaired blade for NC machining can be obtained. Furthermore, a more flexible method based on the proposed mathematical model and the continuity of the deformation process is developed to realize a better localization. Thirdly, by rebuilding the model of the repaired blade and extracting repair error, optimized tool paths for NC machining is generated adaptively for each individual part. Finally, three examples are given to validate the proposed method.

• 제어로봇시스템학회:학술대회논문집
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• 1999.10a
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• pp.177-180
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• 1999

Nowadays, one of the major technical issues in manufacturing is to create an environment to promote collaboration among diverse engineering activities. Collaborative engineering is an innovative approach integrating widely distributed engineering activities through promoting information sharing and actual collaboration. It requires close interactions among developers, suppliers and customers, and consideration of entire product life cycle from concept to disposal. A carefully-designed operating system is crucial for successful collaboration of many different activities in a Networked Virtual Manufacturing System(NVMS). High extensibility, flexibility and efficiency ale the key characteristics requested of an operating system to handle the complexity of the NVMSs. In this paper, we propose a model of the operating system for collaborative engineering using concurrent quasi-procedural method(QPM). QPM is a goal-driven data management technique for distributed and parallel computing environments. It is to be applied to the evaluation of activities to be executed, validities of input data, execution path of activities for a needed output, and expected to greatly improve the productivity of operations by preventing redundant evaluations. Collaboration among many different engineering activities in NVMSs is to be performed by the network of agents that encapsulate the capabilities of both users and their tools.

• Journal of the Korean Society for Precision Engineering
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• v.27 no.3
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• pp.50-57
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• 2010

A high precision air bearing stage has been developed and calibrated. This linear-motor driven stage was designed to transport a glass or wafer with the X and Y following errors in nanometer regime. To achieve this level of precision, bar type mirrors were adopted for real time ${\Delta}X$ and ${\Delta}Y$ laser measurement and feedback control. With the laser wavelength variation and instability being kept minimized through strict environment control, the orthogonality of this type of control system becomes purely dependent upon the surface flatness, distortion, and assembly of the bar mirrors. Compensations for the bar mirror distortions and assembly have been performed using the self-calibration method. As a result, the orthogonality error of the stage was successfully decreased from $0.04^{\circ}$ to 2.48 arcsec.

• Korean Journal of Computational Design and Engineering
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• v.14 no.6
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• pp.415-423
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• 2009

Because of the fast changing car design and increasing facilities, manufacturing process of cars is getting more complex now a days. Particularly, car manufacturing system that consist of automated devices, applies various simulation techniques to validate device motion and detect collision. To cope with this problem, traditional manufacturing system deployed test-run with the real devices. However, increased computing power in a contemporary manufacturing system changes it into realistic 3D simulation environment. Similarly, managed device data that was generated using 2D traditionally, can be converted to 3D realistic simulation. The existing problem with 3D simulation is disjoint data interaction between different work stations. Consequently, JIGs, fixing the car part accurately, are changed according to fixing position on the part or a part shape properties. In practice, the 3D JIG data has to be managed according to kinematic information, but not of its features. However, generating kinematic information to the 3D model repeatedly according to frequent change in part is not explained in current literatures. To fill this knowledge gap, this paper suggests an improving method of rendering 3D JIG kinematics information to simulation model. Thereafter, it shows the result of implementation.

• International Journal of Safety
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• v.5 no.1
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• pp.37-41
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• 2006

The major objective of the statistical analysis about industrial accidents is to determine the safety factors so that it is possible to prevent or decrease the number of future accidents by educating those who work in a given industrial field in safety management. So far, however, there exists no quantitative method for evaluating danger related to industrial accidents. Therefore, as a method for developing quantitative evaluation technique, this study presents feature analysis of industrial accidents in manufacturing field using QUEST algorithm. In order to analyze features of industrial accidents, a retrospective analysis was performed on 10,536 subjects (10,313 injured people, 223 deaths). The sample for this work was chosen from data related to manufacturing businesses during a three-year period ($2002{\sim}2004$) in Korea. This study used AnswerTree of SPSS and the analysis results enabled us to determine the most important variables that can affect injured people such as the occurrence type, the company size, and the time of occurrence. Also, it was found that the classification system adopted in the present study using QUEST algorithm is quite reliable.

• Structural Engineering and Mechanics
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• v.41 no.5
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• pp.663-673
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• 2012

A number of mode shape-based structure damage identification methods have been verified by numerical simulations or experiments for on-line structure health monitoring (SHM). However, many of them need a baseline mode shape generated by the healthy structure serving as a reference to identify damages. Otherwise these methods can hardly perform well when multiple cracks conditions occur. So it is important to solve the problems above. By aid of the fractal dimension method (FD), Qiao and Wang proposed a generalized fractal dimension (GFD) to detect the delamination damage. As a modification of GFD, Qiao and Cao proposed the approximate waveform capacity dimension (AWCD) technique to simplify the calculation of fractal and overcome the false peak appearing in the high mode shapes. Based on their valued work, this paper combined and applied the AWCD method and curvature mode shape data to detect multiple damages in beam. In the end, the identification properties of the AWCD for multiple damages have been verified by groups of Monte Carlo simulations and experiments.

• Journal of radiological science and technology
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• v.41 no.1
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• pp.53-60
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• 2018

The purpose of this study was investigating the effect of 3D printing technology that changes the speed of sound (SOS) and the broadband ultrasound attenuation (BUA) by controlling the density of the media phantom. We used 3D printers which called additive manufacturing (AM) by using material with polylactic acid (PLA). The inside of the medium phantom was filled crossly with 100%, 90%, 80%, 70%, 60%, and 50% of the material. The ultrasonic instrument measured the SOS and the BUA using a 0.55 MHz ultrasound output in opposing mode with a pair of transducers. As a result, the density of the medium phantoms with the SOS showed very high correlation (r = 0.944), but the SOS showed very low correlation (r = 0.500). It is expecting that the manufacturing and measurement method of the medium phantom using 3D printing technology will be used as basic data for ultrasonic bone mineral density.

• Journal of Korean Society of Occupational and Environmental Hygiene
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• v.19 no.2
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• pp.81-87
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• 2009

Final purpose of this study was designed to develop the quality control(QC) sample for proficiency analytical testing of asbestos. This study consisted of two parts; first, development of manufacturing apparatus and sample preparing procedure for asbestos quality control(QC) sample: second, validation of the QC samples made by our developed method as asbestos proficiency analytical testing sample. The main results of the first part research are as followed We developed the apparatus for manufacturing the asbestos QC sample, consisted of filter hold, filter holder manifolder, vacuum system, and vacuum pump. The most proper filter of making the QC samples was a cellulose ester membrane filter with 25 mm diameter, pore size 0.8 um. And we presented the optimal procedure for preparing the asbestos QC sample by using the developed apparatus. We will verify the manufactured asbestos QC samples by this method, and present the validation results to confirm the reliability as a asbestos QC sample in next paper.

• Journal of the Korea Society of Computer and Information
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• v.7 no.1
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• pp.147-153
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• 2002

A major problem in the adoption of advanced manufacturing systems such as C.I.M. (Computer Integrated Manufacturing) is the prerequisite economic justification Process because of high investment needed for the acquisition and installation of C.I.M. While some of the benefits expected are readily qualifiable, others are very difficult or even impossible, using conventional method. Thus the investment in C.I.M. should be considered as a strategic decision rather than a tactical decision which concerns with only financial implications. In this Paper we review papers on major justification techniques developed during the last decade and identify the benefits of C.I.M. and describe the considerations in the justification of C.I.M. Also we deal with the current and future research directions in justifying C.I.M.