• Title/Summary/Keyword: manufacturing lead time

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Spatially filtered multi-field responses of piezothermoelastic cylindrical shell composites

  • Tzou, H.S.;Bao, Y.
    • Structural Engineering and Mechanics
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    • v.4 no.2
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    • pp.111-124
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    • 1996
  • New active "intelligent" structural systems with integrated self-sensing, diagnosis, and control capabilities can lead to a new design dimension for the next generation high-performance structures and mechanical systems. However, temperature effects to the piezoelectric transducers are not fully understood. This paper is concerned with a mathematical modeling and analysis of a laminated piezothermoelastic cylindrical shell composite exposed to mechanical, electric, and thermal fields. Generic shell equations and solution procedures are derived. Contributions of spatial and time components in the mechanical, electric, and temperature excitations are discussed, and their analytical solutions derived. A laminated cylindrical shell composite with fully distributed piezoelectric layers is used in a case study; its multi-field step and impulse responses are investigated. Analyses suggest that the fully distributed actuators are insensitive to even modes due to load averaging and cancellation. Accordingly, these even modes are filtered from the total response and only the modes that are combinations of m = 1, 3, 5, ${\cdots}$ and n = 1, 3, 5, ${\cdots}$ participating in dynamic response of the shell.

Challenges for large size TV manufacturing;Process and Test Equipment

  • Kang, In-Doo;Brunner, Mathias;Tanaka, Tak;Sun, Sheng;Li, Julia
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.1673-1675
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    • 2006
  • As the manufacturing capacity needs for large size LCD TV shifts very fast into next generation, processing and test equipment makers face more difficult challenges in accommodating productivity, reliability and lead time of panel makers as well as the prerequisite of high process quality. In this paper, AKT will discuss its new innovative productivity solutions in PECVD (Plasma Enhanced Chemical Vapor Deposition), as the key thin film process system, and EBT (Electron Beam Test), as the key array test system, for the huge glass size with surface dimension larger than 2 meter by 2 meter.

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Development of Rapid Prototyping System using High Speed Machining of Plastics (합성수지의 고속 절삭을 이용한 쾌속조형 시스템)

  • Jung, Tae-Sung;Choi, In-Hugh;Lee, Dong-Yoon;Yang, Min-Yang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.3
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    • pp.5-12
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    • 2003
  • In order to reduce the lead-time and cost, many useful methods have been applied to rapid prototyping (RP) in recent years. But cutting process is still considered as one of the effective RP methods that have been developed and currently available in the industry. It also offers practical advantages in aspects of precision and versatility. However, traditional 3-axis NC machining has some inherent limitations such as the restriction of tool accessibility and the complex setup. In this work, a new rapid prototyping system with high speed 5-axis machining of plastics has been developed to overcome those limitations. And cutting experiments were conducted to determine the design factors of the system and the cutting conditions of plastics. The architecture of developed system is described in detail and the successful application examples are presented.

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Improvement of Surface Quality and Development of Composite Wheel for Passenger Cars Manufactured by RTM (RTM공법을 이용한 승용차용 복합재료 휠의 표면정도 향상 및 개발)

  • 김포진;이대길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.54-57
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    • 2003
  • Since passenger cars require five wheels including a spare, the weight reduction of wheels without sacrificing performance is important. Recently, the structured components of cars made of steel are replaced by composites. plastics and other nonmetallic materials such as aluminum and magnesium for weight reduction. From these new tried materials are most promising due to their high specific stiffness and specific strength. The composites manufactured by resin transfer molding (RTM) process has not only low cost for the manufacturing but also reduces the lead time and development because the molds for RTM is easy to manufacture. In this work, composite wheels for passenger cars were designed and manufactured by RTM process. Since surface quality of wheels is important for passenger cars, the optimal stacking sequence for composite wheels was selected considering surface quality and mechanical properties. Also, the manufacturing method for the composite mold was depicted.

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Development of an Analytic Surface Measurement Module for OMM System (기상측정 시스템을 위한 일반형상 측정 모듈 개발)

  • 조승현;이승용;조명우;권혁동;김문기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.239-242
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    • 2000
  • The purpose of this paper is to establish an effective inspection system by using OMM(ON-Machine Measurement) system. This allows us to reduce the manufacturing lead time by separating the inspection process from manufacturing system. As a first step, the inspection process planning is accomplished by determining the number of measuring points, their locations, measuring path and their sequence. Subsequently, we generate measuring G-codes to be transferred to the machining center through RS232C, and then the inspection process will be performed for each shape. Analysing obtained measuring data, the dimensional tolerance will be validated.

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Simulation Optimization for Optimal at Design of Stochastic Manufacturing System Using Genetic Algorithm (추계적 생산시스템의 최적 설계를 위한 전자 알고리즘을 애용한 시뮬레이션 최적화 기법 개발)

  • 이영해;유지용;정찬석
    • Journal of the Korea Society for Simulation
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    • v.9 no.1
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    • pp.93-108
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    • 2000
  • The stochastic manufacturing system has one or more random variables as inputs that lead to random outputs. Since the outputs are random, they can be considered only as estimates of the true characteristics of the system. These estimates could greatly differ from the corresponding real characteristics for the system. Multiple replications are necessary to get reliable information on the system and output data should be analyzed to get optimal solution. It requires too much computation time practically, In this paper a GA method, named Stochastic Genetic Algorithm(SGA) is proposed and tested to find the optimal solution fast and efficiently by reducing the number of replications.

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Solution of the Drum-Buffer-Rope Constraint Scheduling Problems incorporated by MRP/JIT - (MRP와 JIT에 부합하는 DBR 제약일정계획문제 해법)

  • 김진규
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.59
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    • pp.21-36
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    • 2000
  • The drum-buffer-rope(DBR) system is a finite scheduling mechanism that balances the flow of the production system. DBR controls the flow of materials through the plant in order to produce products in accordance with market demand, with a minimum of manufacturing lead time, inventory, and operating expenses. This paper integrates the best of MRP push system and JIT pull system with DBR system, efficiently adapts these logics to capacity constraint resources, and contributes to the evolution of synchronous manufacturing. The purpose of this paper is, thus, threefold. The first objective is to identify the frame of theory of constraints(TOC) and the logic of DBR scheduling. The second objective is to formulate the DBR constraint scheduling problems(DBRCSP) in a job shop environments. Finally, the paper is to suggest the solution procedure of DBRCSP for embedding TOC into MRP/JIT along with an numerical expression. In addition, illustrative numerical example is given.

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Data Acquisition System of Compound Semiconductor Fabrication (화합물반도체공장의 생산정보수집시스템)

  • Lee S.W.;Song J.Y.;Lee H.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.335-336
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    • 2006
  • Compound semiconductor manufacturing environment also has been emerged as mass customization and open foundry service so integrated manufacturing system is needed. In this study, we design data acquisition system of compound semiconductor fabrication that has monitoring and control of process. The developed DAS is consisted of key-in system inputted by operator and automatic acquisition system by GEM protocol. And we implemented them in the actual compound semiconductor. It is expected that using developed system would offer precise process information to buyer, reduce a lead-time, and obey a due-dates and so on.

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Coordination of Product Variety and Delayed Product Differentiation (제품 다양화와 제품 차별화 지연 생산의 조화)

  • Lee Ho-Chang
    • Journal of the Korean Operations Research and Management Science Society
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    • v.31 no.2
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    • pp.57-67
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    • 2006
  • One of challenging issues of market oriented manufacturing organization is product proliferation. However, increasing product variety not only incurs additional direct and indirect production cost, but also aggravates production system performance such as inventory level, customer lead time and fill rate. Recently, as one of the most beneficial strategic choices to menage the risks associateed with product variety and uncertain sales, special attention is focused on the product/process redesign to delayed product differentiation. In this paper, we develop an analytical model to demonstrate the existence of an optimal level of product differentiation, which can be used to provide theoretical basis in establishing market oriented SCM strategy.

Structural Analysis on Horizontal CNC Lathe (CNC 수평형 선반의 구조해석 연구)

  • Lee, Tae-Hong;Choi, Jin-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.298-303
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    • 2011
  • Recently, demand on machine tools has been increased because the machine and automobile industry is booming. Therefore, the machine tools need to have a high accuracy and productivity. To build a high precision machine tool and increase its productivity, structural analysis needs to be carried out for vibration and stiffness of the machine tool before its detail design. However, it is the fact that many manufacturers of machine tools depend on their know-how about design experience. Therefore, in this paper, the static and dynamic analysis is carried out for evaluating a horizontal CNC lathe and then, applied to its detail design. It is positive that the analysis can lead to reduction of design time and improvement of the quality of the lathe as its design proceeds.