• Title/Summary/Keyword: manufacturing cells

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Genetic Algorithm for Designing Independent Manufacturing Cells (독립적인 생산셀 설계를 위한 유전 알고리즘)

  • Moon, Chi-Ung;Yi, Sang-Yong
    • Journal of Korean Institute of Industrial Engineers
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    • v.23 no.3
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    • pp.581-595
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    • 1997
  • The procedure of grouping the machines and parts to form cells is called manufacturing cell design. The manufacturing cell design is an important step in the development and implementation of advanced manufacturing systems. For the successful implementation of the manufacturing systems, identification of independent manufacturing cells, i.e., cells where parts are completely processed in the cell and no intercell movements, is necessary in the design phase. In this paper, we developed a mixed integer programming model and genetic algorithm based procedure to solve the independent manufacturing cells design problem considering the alternative process plans and machines duplication. Several manufacturing parameters such as, production volume, machine capacity, processing time, number of cells and cell size, are considered in the process. The model determines the process plan for parts, port families and machine cells simultaneously. The model has been verified with the numerical examples.

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Design of Manufacturing Cells with the Converted Entropic Cluster Measure (CE cluster 척도에 의한 생산셀 설계)

  • ;Chung, Hyun Tae
    • Journal of the Korean Operations Research and Management Science Society
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    • v.17 no.2
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    • pp.25-33
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    • 1992
  • Manufacturing cell formation is one of the most important problems faced in designing cellular manufacturing systems. The purpose of this study is to design effective manufacturing cell systems by developing a method which forms machines/parts into optimal machine cells/part families. The 0-1 data matrix structure is used to form a basis for manufacturing cell formation. In this paper, we propose a CE method to reorder the 0-1 data matrix for manufacturing cell formation. The resulting solutions are shown to demonstrate the effectiveness of the CE method.

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Anti-proliferative Effects of lxeris sonchifolia H. Extracts on Human Hepatocellar Carcinoma Cells

  • Yee, Su-Bog;Park, Hye-Joung;Park, Hwa-Sun;Chung, Sang-Woon;Park, Sang-Eun;Im, Kwang-Sik;Bae, Song-Ja;Hae, Young-Chung;Kim, Nam-Deuk
    • Proceedings of the PSK Conference
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    • 2002.10a
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    • pp.255.1-255.1
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    • 2002
  • We investigated the anti-proliferative effects of lxeris sonchifolia H. (godulbaegi) root extracts. luteolin(3'. 4', 5. 7-Q-glucoside and 3'. 4', 5, 7-tetrahydoxyflavone) and apigenin (3', 4'. 5. 7-O-gluconic acid) on HepG2 (p53 wild type) cells. Hep3B (p53 null) cells, and Chang liver cells. In MTT assay 3', 4'.5. 7-tetrahydoxyflavone showed the most efficient anti-proliferative effects on these three cell lines. However, there was no significant anti-proliferative effect on Chang liver cell line in MTT results. (omitted)

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-Manufacturing Cell Formation with Fuzzy Nonlinear Mixed-Integer Programming- (퍼지 비선형 혼합정수계획에 의한 제조셀 형성)

  • 윤연근;남현우;이상완
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.54
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    • pp.65-75
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    • 2000
  • Cellular manufacturing(CM) is a philosophy and innovation to improve manufacturing productivity and flexibility. Cell formation(CF), the first and key problem faced in designing an effective CM system, is a process whereby parts with similar design features or Processing requirements are grouped into part families, and the corresponding machines into machine cells. Cell formation solutions often contain exceptional elements(EEs). EE create interactions between two manufacturing cells. A policy dealing with EEs considers minimizing the total costs of three important costs; (1)intercellular transfer (2)machine duplication and (3)subcontracting. This paper presents an effective cell formation method with fuzzy nonlinear mixed-integer programming simultaneously to form manufacturing cells and to minimize the total costs of eliminating exceptional elements.

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An Efficient Cell Formation Approach for a Cellular Manufacturing System Considering Operation Sequences (작업순서를 고려한 효율적인 제조셀 형성방법)

  • Choi, Dong-Soon;Chung, Byung-Hee
    • IE interfaces
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    • v.10 no.3
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    • pp.189-196
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    • 1997
  • This paper presents a cell formation approach for a cellular manufacturing system to minimize the inter-cell moves considering operation sequences. Two new factors are introduced: (1)flow-similarity(FS) for integrating direct/indirect inter-machine flow and similarity (2)machine cell-part moves (CPM) for exactly computing inter-cell moves. FS is used for combining machines and CPM is used for assigning the parts to the preliminary machine cells. In addition, we develop an aggregated heuristic algorithm to form manufacturing machine cells and assign the parts to those cells based on these concepts. We use performance criterion called total inter-cell moves(TICM), which is the total material flow between internal cells and external cells. Results of computational tests on a number of randomly generated test problems show that the suggested heuristic is superior to existing methods.

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A System for the Design of Manufacturing Cells (생산셀 설계를 위한 시스템)

  • Moon, Chi-Ung;Yi, Sang-Yong
    • IE interfaces
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    • v.8 no.1
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    • pp.53-60
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    • 1995
  • The purpose of this paper is to develop a procedure and a system for the design of manufacturing cells. First, a procedure is developed to create machine cells, to identify part families and to allocate part families to machine cells so that the intercellular movement of part is minimized. Next, a system for solving this procedure is developed and an application example is demonstrated.

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Design of Manufacturing Cell and Cellular Layout based on Genetic Algorithm (유전 알고리듬에 기초한 제조셀과 셀 배치의 설계)

  • Cho, Kyu-Kab;Lee, Byung-Uk
    • IE interfaces
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    • v.14 no.1
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    • pp.20-29
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    • 2001
  • This paper presents a concurrent design approach that deals with manufacturing cell formation and cellular layout in Cellular Manufacturing System. Manufacturing cell formation is to group machines into machine cells dedicated to manufacture of part families, and cellular layout problem determines layout of the manufacturing cells within shop and layout of the machines within a cell. In this paper, a concurrent approach for design of machine cell and cellular layout is developed considering manufacturing parameters such as alternative process plans, alternative machines, production volume and processing time of part, and cost per unit time of operation. A mathematical model which minimizes total cost consisting of machine installation cost, machine operating cost, and intercell and intracell movements cost of part is proposed. A hybrid method based on genetic algorithm is proposed to solve the manufacturing cell formation and cellular layout design problem concurrently. The performance of the hybrid method is examined on several problems.

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Timed Petri-nets Modeling and Performance Evaluation of Modular Cell TFT-LCD Manufacturing System (모듈러 셀 TFT-LCD 제조시스템의 시간 페트리네트 모델링과 성능평가)

  • Lee, Sang-Moon;Jang, Seok-Ho;Kang, Sin-Jun;Woo, Kwang-Bang
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.48 no.10
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    • pp.1303-1310
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    • 1999
  • In this paper, the Timed Petri-Nets(TPN) modeling of Modular Cell Manufacturing Systems(MCMS) was investigated to overcome the limit of batch mode operation, which has been one of the most popular manufacturing types to produce an extensive industrial output and to be able to adopt to suitable and quickly changing manufacturing environments. A model of the MCMS was developed in reference to the actual TFT-LCD manufacturing system. TFT-LCD manufacturing system is not mass-productive in batch mode, but it operates in the form of MCMS which consists of a sequence of several cells with four processes of operation, including those of color filter(C/F), TFT, cell, and module. The cell process is further regrouped in those of Front-End and Back-End. For the Back-End cell process, it is reconstructed into a virtual model, consisting of three cells. The TPN modeling encompasses those properties, such as states and operations of machines, the number of buffers, and the processing time. The performance of the modeling was further examined in terms of scheduling system. The productivity in each cells was examined with respect to the change of failure rate of the cell machines and Automatic Guided Vehicles(AGV) using simulation by TPN.

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A Method of Component-Machine Cell Formation for Design of Cellular Manufacturing Systems (셀제조시스템 설계를 위한 부품-기계 셀의 형성기법)

  • Cho, Kyu-Kab;Lee, Byung-Uk
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.4
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    • pp.143-151
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    • 1996
  • The concept of cellular manufacturing is to decompose a manufacturing system into subsystems, which are easier to manage than the entire manufacturing system. The objective of cellular manufacturing is to group parts with similar processing requirements into part families and machines into cells which meet the processing needs of part families assigned to them. This paper presents a methodology for cell formation based on genetic algorithm which produces improved cell formation in terms of total moves, which is a weighted sum of both intercell moves and intracell moves. A sample problem is solved for two, three and four cells with an approach based on genetic algorithms.

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A Study on the Manufacturing of a High-Efficiency Load Cell Using a Single Surface Design (단일면으로 디자인한 고성능 로드셀 제작에 관한 연구)

  • Lee, Jung-Hyun;Lee, Woo-Ram
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.724-730
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    • 2010
  • A load cell is a converter that generates voltage signals when a certain force is effected in a given direction. An essential measurement device for electronic scales that indicate weight by numbers. These load cells are being applied in various areas such as daily life, distribution, laboratory and industrial. Recently the study to manufacture load cells in a more simple method while increasing performance is being persisted. In this study based on the comparison of load cells manufactured through single surface processing using strain gauges. Those manufactured through dual surface processing using strain gauges. Ultimately persist a more simple method of load cell manufacturing while increasing its performance. The elements that were compared were linearity, hysteresis, creep and eccentricity which are short tenn performance factors. The conclusion was that single surface processing showed almost identical data as that of dual surface processing, and the load cell error rate(0.005%) also excess regulation. The manufacturing time was shortened while mass-production was possible. Which indicates a development in the weighing industry.