• Title/Summary/Keyword: maintenance monitoring sensor

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Development of Non-contact Detector for Broken Cords of Steel-Cord Conveyor Belt (컨베이어벨트의 비접촉식 스틸코드파선 검사장치 개발)

  • Yoo, Jae-Sang;Son, Boong-Ho
    • Proceedings of the KIEE Conference
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    • 2000.07d
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    • pp.2535-2537
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    • 2000
  • In order to detect and monitor the broken cords of steel-cord belt from being damaged by impact of large lump of materials and the corrosion of steel cord, we developed a non-contact magnetic coil detection system. This measures the deterioration of reinforcing cables in steel cord conveyor belt which transport the ores in raw material plant. In this research, magnetic coil sensor of broken-cord detection system has exciting part and sensing part. The broken-cord detection system is operated by supplying a transmitter coil with electric power to generate magnetic field, and then the change of induced voltage is detected in each receiver coils due to resultant magnetic flux effected by the broken steel cords at the inside of the conveyor belt. By the informations such as the position and size of the broken steel cords obtained by SCBMS(Steel Cord Belt Monitoring System), it is expected that not only the span of belt life will be lengthened, but also this system can enable operators to plan scheduled maintenance and prevent the enlargement of damaged parts in steel cord belt at an early stage

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Development of a Sensorless Deep Well Pump Multi-function Controller using Current Detection Method (전류검출 방식의 심정 펌프 센서리스형 다기능 컨트롤러 개발)

  • Lee, In-Jae;Basnet, Barun;Chun, Hyun-Jun;Bang, Jun-Ho
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.7
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    • pp.1149-1154
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    • 2017
  • In this paper, we propose a sensorless multi-function controller applicable for deep well water pumps using current detection method. The proposed system overcomes various drawbacks of existing sensored system and additional features like Over current protection function due to overload, Under current protection function for idling at low water level and Relay function for starting single phase motors and acts as a level indicator to detect water lever in real time by the current detection method. A prototype of the multi-function controller system is designed and all of its functions are tested in the laboratory. The application of the proposed controller ensures reduction in the power consumption and maintenance cost in the facilities like water and septic tanks, drainage and waste water system, oil and chemical tanks where deep well pumps are used.

Development of Multiple Fault Diagnosis Methods for Intelligence Maintenance System (지적보전시스템의 실시간 다중고장진단 기법 개발)

  • Bae, Yong-Hwan
    • Journal of the Korean Society of Safety
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    • v.19 no.1
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    • pp.23-30
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    • 2004
  • Modern production systems are very complex by request of automation, and failure modes that occur in thisautomatic system are very various and complex. The efficient fault diagnosis for these complex systems is essential for productivity loss prevention and cost saving. Traditional fault diagnostic system which perforns sequential fault diagnosis can cause catastrophic failure during diagnosis when fault propagation is very fast. This paper describes the Real-time Intelligent Multiple Fault Diagnosis System (RIMFDS). RIMFDS assesses current machine condition by using sensor signals. This system deals with multiple fault diagnosis, comprising of two main parts. One is a personal computer for remote signal generation and transmission and the other is a host system for multiple fault diagnosis. The signal generator generates various faulty signals and image information and sends them to the host. The host has various modules and agents for efficient multiple fault diagnosis. A SUN workstation is used as a host for multiple fault modules and agents for efficient multiple fault diagnosis. A SUN workstation is used as a host for multiple fault diagnosis and graphic representation of the results. RIMFDS diagnoses multiple faults with fast fault propagation and complex physical phenomenon. The new system based on multiprocessing diagnoses by using Hierarchical Artificial Neural Network (HANN).

Vibration modelling and structural modification of combine harvester thresher using operational modal analysis and finite element method

  • Zare, Hamed Ghafarzadeh;Maleki, Ali;Rahaghi, Mohsen Irani;Lashgari, Majid
    • Structural Monitoring and Maintenance
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    • v.6 no.1
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    • pp.33-46
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    • 2019
  • In present study, Operational Modal Analysis (OMA) was employed to carry out the dynamic and vibration analysis of the threshing unit of the combine harvester thresher as a mechanical component. The main study is to find the causes of vibration and to decrease it to enhance the lifetime and efficiency of the threshing unit. By utilizing OMA, structural modal parameters such as mode shapes, natural frequencies, and damping ratio was calculated. The combine harvester was excited by engine to vibrate different parts and accelerometer sensor collected acceleration signals at different speeds, and OMA was utilized by nonparametric and frequency analysis methods to obtain modal parameters while vibrating in real working conditions. Afterwards, finite element model was designed from the thresher and updated using the data obtained from the modal analysis. Using the conducted analyses, it was specified that proximity of the thresher pass frequency to one of the natural frequencies (16.64 Hz) was the most important effect of vibration in the thresher. Modification process of the structure was carried out by increasing mass required for changing the natural frequency location of the first mode to 12.4 Hz in order to reduce resonance and vibration of the thresher.

AS-Interface Protocol Utilization for Smart Ships (스마트선박을 위한 AS-Interface 프로토콜 활용 방안)

  • Ri Gon Kim;Young Hwan Cho;Ki Hwan Hyun
    • Journal of the Society of Naval Architects of Korea
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    • v.60 no.6
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    • pp.482-490
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    • 2023
  • With the advent of the Fourth Industrial Revolution, many companies are developing Smart Ships to enable autonomous navigation, unmanned operation, and cost-effective shipping. In order to facilitate the operation of these Smart Ships, significant emphasis is being placed on improving external communication capabilities and developing autonomous navigation systems. Moreover, unmanned ship operation necessitates replacing of all visually observed conditions with sensors, leading to an inevitable increase in the number of sensors and actuators compared to traditional methods. However, in South Korea, the communication network for sensors and actuators primarily relies on the conventional 1:1 hardwired wiring, with the use of higher-level communication networks when necessary. Therefore, in this paper, we introduce the AS-Interface protocol, which is used for monitoring and controlling sensors and actuators, with the expectation that it will greatly contribute to the development of future Smart Ships by reducing production time, costs, and maintenance duration.

On the measurement of the transient dynamics of the nanocomposites reinforced concrete systems as the main part of bridge construction

  • Shuzhen Chen;Hou Chang-ze;Gongxing Yan;M. Atif
    • Structural Engineering and Mechanics
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    • v.90 no.4
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    • pp.417-428
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    • 2024
  • Nanocomposite-reinforced concrete systems have gained increasing attention in bridge construction due to their enhanced mechanical properties and durability. Understanding the transient dynamics of these advanced materials is crucial for ensuring the structural integrity and performance of bridge infrastructure under dynamic loading conditions. This paper presents a comprehensive study of the measurement techniques employed for assessing the transient dynamics of nanocompositereinforced concrete systems in bridge construction applications. A numerical method, including modal analysis are discussed in detail, highlighting their advantages, limitations, and applications. Additionally, recent advancements in sensor technologies, data acquisition systems, and signal processing techniques for capturing and analyzing transient responses are explored. The paper also addresses challenges and opportunities in the measurement of transient dynamics, such as the characterization of nanocomposite-reinforced concrete materials, the development of accurate numerical models, and the integration of advanced sensing technologies into bridge monitoring systems. Through a critical review of existing literature and case studies, this paper aims to provide insights into best practices and future directions for the measurement of transient dynamics in nanocompositereinforced concrete systems, ultimately contributing to the design, construction, and maintenance of resilient and sustainable bridge infrastructure.

Real-time impact location monitoring using the stabilized Bragg grating sensor system (안정화된 광섬유 브래그 격자 센서 시스템을 이용한 실시간 충격위치검출에 관한 연구)

  • Bang, Hyung-Joon;Hong, Chang-Sun;Kim, Chun-Gon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.7
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    • pp.37-42
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    • 2004
  • In order to monitor the impact locations in smart structures, multipoint ultrasonic sensors are to be employed. In this study, a multiplexing demodulator with wide dynamic range was proposed to detect the impact locations using FBG sensors, and a stabilization controlling system was also developed for the maintenance of maximum sensitivity of sensors. Two FBG sensors were attached on the bottom side of the aluminum beam specimen and low velocity impact tests were performed to detect the one-dimensional impact locations. As a result, multiplexed in-line FBG sensors could detect the moment of impact precisely, and found the impact locations with the average location error below 0.58mm.

Intelligent Bridge Safety Prediction Edge System (지능형 교량 안전성 예측 엣지 시스템)

  • Jinhyo Park;Taejin Lee;Yong-Geun Hong;Joosang Youn
    • KIPS Transactions on Computer and Communication Systems
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    • v.12 no.12
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    • pp.357-362
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    • 2023
  • Bridges are important transportation infrastructure, but they are subject to damage and cracking due to various environmental factors and constant traffic loads, which accelerate their aging. With many bridges now older than their original construction, there is a need for systems to ensure safety and diagnose deterioration. Bridges are already utilizing structural health monitoring (SHM) technology to monitor the condition of bridges in real time or periodically. Along with this technology, the development of intelligent bridge monitoring technology utilizing artificial intelligence and Internet of Things technology is underway. In this paper, we study an edge system technique for predicting bridge safety using fast Fourier transform and dimensionality reduction algorithm for maintenance of aging bridges. In particular, unlike previous studies, we investigate whether it is possible to form a dataset using sensor data collected from actual bridges and check the safety of bridges.

A Study on Switching Power Measurement of an Electrical Point Machine Using a Sensor (센서를 활용한 전기선로전환기의 전환력 측정에 대한 연구)

  • Lee, Jong-Hyun;Kim, Yong-Kyu
    • Journal of the Korean Society for Railway
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    • v.18 no.4
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    • pp.335-343
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    • 2015
  • The role of the turnouts installed on the points of railway branches and intersections is to safely switch the directions of trains. In case of abnormal forces applied to the turnouts due to extreme operating conditions, it is difficult in the current system to conduct accurate diagnosis and measuring. Moreover, the existing measurement devices for turnout switching power are mostly based on foreign technologies, which provide only limited information on the switching power; this information is insufficient for effective monitoring and maintenance. In this paper, through an analysis of the characteristics of the switching and locking function, the problems in turnout power measurements of current electrical point machines in Korea are examined. And based on the results, a new sensor-based method for measuring switching power is proposed.

Velocity-based decision of water quality measurement locations for the identification of water quality problems in water supply systems (상수도시스템 수질사고 인지를 위한 유속기반 수질계측기 위치 결정)

  • Hong, Sungjin;Lee, Chanwook;Park, Jiseung;Yoo, Do Guen
    • Journal of Korea Water Resources Association
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    • v.53 no.11
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    • pp.1015-1024
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    • 2020
  • Recently, water pollution accidents have continued to occur in pipelines such as red water Incheon and Seoul. In order to recognize this water quality problem, it is necessary to install a water quality sensor in an appropriate location and measure it in advance to detect or block the water supply to the water faucet of the shelter. However, there are limitations, such as maintenance costs, to installing multiple water meters in all pipelines. Therefore, this study proposed a methodology for determining and prioritizing the installation location of flow-based water quality sensor for the recognition of water quality problems in pipelines. We applied the proposed procedure to the pipe break scenario. The results of the determination of the location of the water quality sensor were presented by applying it to the pipe network that actually operates the emergency pipe in Korea. The result of the decision showed that in the event of abnormal situation caused by the destruction of individual pipes, the flow rate of the pipes around the aqueduct and the tank may change rapidly, resulting in water quality accidents caused by turbidity. In the future, it is expected that the water quality monitoring point selection method, such as establishing an external pipe operation plan for pipe cleaning, will utilize the procedure for determining the location of the water quality sensor according to the velocity.