• Title/Summary/Keyword: magnetic flux leakage

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Design of Linear Transverse Flux Machine for Stelzer Machine using Equivalent Magnet Circuit and FEM

  • Jeong, Sung-In
    • Journal of Electrical Engineering and Technology
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    • v.13 no.4
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    • pp.1596-1603
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    • 2018
  • This paper presents the new design and validation process of the linear transverse flux machine of the stelzer machine for hybrid vehicle application. A linear transverse flux machine is a novel electric machine that has higher force density and power than conventional electric machine. The process concentrates on 2-dimensional and 3-dimensional analysis using equivalent magnetic circuit method considering leakage elements and it is verified by finite element analysis. Besides the force characteristics of all axis of each direction are analyzed. The study is considered by dividing the transverse flux electric excited type and the transverse flux permanent magnet excited type. Additionally three-dimensional analysis in this machine is accomplished due to asymmetric structure with another three axes. Finally, it suggests the new design and validation process of linear transverse flux machine for stelzer machine.

Fatigue crack effect on magnetic flux leakage for A283 grade C steel

  • Ahmad, M.I.M.;Arifin, A.;Abdullah, S.;Jusoh, W.Z.W.;Singh, S.S.K.
    • Steel and Composite Structures
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    • v.19 no.6
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    • pp.1549-1560
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    • 2015
  • This paper presents the characterization of fatigue crack in the A283 Grade C steel using the MMM method by identifying the effects of magnetic flux leakage towards the crack growth rate, da/dN, and crack length. The previous and current research on the relation between MMM parameters and fatigue crack effect is still unclear and requires specific analysis to validate that. This method is considered to be a passive magnetic method among other Non-Destructive Testing (NDT) methods. The tension-tension fatigue test was conducted with a testing frequency of 10 Hz with 4 kN loaded, meanwhile the MMM response signals were captured using a MMM instrument. A correlation between the crack growth rate and magnetic flux leakage produces a sigmoid shape curve with a constant values which present the gradient, m value is in the ranges of 1.4357 to 4.0506, and the y-intercept, log C in the ranges of $4{\times}10^{-7}$ to 0.0303. Moreover, a linear relation was obtained between the crack length and magnetic flux leakage which present the R-Squared values is at 0.830 to 0.978. Therefore, MMM method has their own capability to investigate and characterize the fatigue crack effects as a main source of fracture mechanism for ferrous-based materials.

Coil Sensors for Wire Rope Inspection using Magnetic Flux Leakage Instrument

  • Go, Hyun-Min;Takayama, Junya;Ohyama, Shinji;Kobayashi, Akira
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.79.5-79
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    • 2002
  • $\textbullet$ Introduction $\textbullet$ Deterioration of wire rope $\textbullet$ Magnetic flux leakage Instrument $\textbullet$ Experiment setup $\textbullet$ Performance of the instrument $\textbullet$ Conclusions

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Effect of Double Circular Pit Depth and Stress on Far and Near-side Magnetic Flux Leakage at Ferromagnetic Pipeline (강자성 배관 외.내부 면의 이중 원형 결함의 깊이와 응력이 누설자속에 미치는 영향)

  • Ryu, K.S.;Park, Y.T.;Son, D.;Atherton, D.L.;Clapham, L.
    • Journal of the Korean Magnetics Society
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    • v.13 no.2
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    • pp.76-81
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    • 2003
  • Non-linear anisotropic materials were used to simulate the effects of tensile stress in 3D finite element analysis (FEA). FEA was used to calculate the effects of far and near-side pit depth and tensile stress on magnetic flux leakage (MFL) signals. The axial and radial MFL signals were depended on far and near-side double circular pit depth and on the stress, but the circumferential MFL signal was not depended on them. The axial and radial MFL signals increased with greater pit depth and applied stress, but the circumferential MFL signal was scarcely changed.

Optimum Design of the Non-Destructive Testing System to Maximize the Magnetic Flux Leakages

  • Park, G. S.;P. W. Jang;Park, Y. W.
    • Proceedings of the Korean Magnestics Society Conference
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    • 2000.09a
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    • pp.539-545
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    • 2000
  • This paper describes the design method of the magnetic system to maximize the magnetic flux leakage (MFL) in non-destructive testing (NDT) system. The defect signals in MFL type NDT system mainly depends on the change of the magnetic leakage flux in the region of defect. The characteristics of the B-H curves are analyzed and the design method to define the operating point in B-H curves for the maximum leakage is performed. The computed MFL signal by nonlinear finite element method is verified by measurement using Hall sensors mounted on the 6 legs PIG in the 8 inches test tube with defects. The rhombic defects could be successfully composed from the defect signals.

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A Study of Rotor Fault Detection for the Induction Motor Using Axial Leakage Magnetic Flux (축방향 누설자속 측정에 의한 유도전동기의 회전자 결함검출에 관한 연구)

  • Shin, Dae-Cheul;Kim, Young-Hwan
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.20 no.1
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    • pp.132-137
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    • 2006
  • The second part of paper related rotor failure is to evaluate that the axial magnetic flux measurement could be used as a tool of the condition monitoring system for the induction motor and to develope the diagnostic algorithm for the various fault in the electric motors. The magnetic leakage flux signal is captured by the flux coil located at the end of motor without the disturbance of the operation. And the signal is analyzed both time and frequency domain to detect the failure of the motor. Specific signature can be described in tin and frequency domain for each fault of the motor. The experimental test found that the rotor failures - broken rotor bar, broken end ing and rotor eccentricity, could be detected from the spectrum with high resolution. The method of detecting the rotor fault was found by analysing the specific frequency and the sideband of the rotor bar pass frequency from axial leakage flux spectrum. In addition the optimal flux coil and measuring equipment for the axial leakage flux measurement was verified and the diagnostic method for the detection of the rotor related failure was developed.

Design Rules of Hybrid Stepping Machine for Free Piston Engine

  • Jeong, Sung-In
    • Journal of Electrical Engineering and Technology
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    • v.12 no.3
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    • pp.1219-1226
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    • 2017
  • This paper presents the hybrid stepping machine for linear oscillating generators. The focus of the work is the suggestion of the improved model through the comparison of proposed models ; new flux concentrating PMs mover of the hybrid stepping generator is proposed based on the symmetrical and non-symmetrical stator cores of the surface mounted PMs mover, and non-slanted PMs and slanted PMs of the flux concentrating PMs mover. It is achieved using equivalent magnetic circuit considering leakage elements. Finally, this study suggests new hybrid stepping structure of linear oscillating generator.

Performance Evaluations of a Novel Prototype of High Frequency Non-Contact Power Transformer

  • Gamage, Laknath;Ishitobi, Manabu;Nakaoka, Mutsuo
    • Journal of Power Electronics
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    • v.4 no.1
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    • pp.12-17
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    • 2004
  • In this paper, a practical implementation to reduce leakage flux of a high-frequency inverter based non-contact type power transformer composed of EE-shape ferrite cores is presented for key technology of the next generation medical use X-ray CT scanner system. Design consideration for the unique structure of the non-contact power transformer with 900mm in diameter is also introduced. The complete non-contact transformer is actually arranged by several blocks of the magnetic circuit assembled by using 10 small EE shape cores with 120mm in length. It is experimentally and analytically discussed from a reduced leakage flux viewpoint related to its inductively coupling coefficient. A practical method to lower the leakage flux is described based on effective Copper-Sheet- Treatment placed on EE shape ferrite cores of magnetic circuit.

Design of Surface-Mounted Permanent Magnet Synchronous Motor Considering Axial Leakage Flux by using 2-Dimensional Finite Element Analysis

  • Lee, Byeong-Hwa;Park, Hyung-Il;Jung, Jae-Woo
    • Journal of Electrical Engineering and Technology
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    • v.13 no.6
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    • pp.2284-2291
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    • 2018
  • This paper deals with optimum design of surface mounted permanent magnet synchronous motor (SPMSM) for automotive component. For a compact system structure, it was designed as a motor with a 14-pole 12-slot concentrated winding and hollow shaft. The motor is a thin type structure which stator outer diameter is relatively large compared to its axial length and is designed to have a high magnetic saturation for increasing the torque density. Since the high magnetic saturation in the stator core increases the axial leakage flux, a 3-dimensional (3-D) finite element analysis (FEA) is indispensable for torque analysis. However, optimum designs using 3-D FEA is inefficient in terms of time and cost. Therefore, equivalent 2-D FEA which is able to consider axial leakage flux is applied to the optimization to overcome the disadvantages of 3-D FEA. The structure for cost reduction is proposed and optimum design using equivalent 2-D FEA has been performed.

Implementation of High Magnetization System for Performance Enhancement of Magnetic Flux Leakage Tool

  • Cho, Sung-Ho;Yoo, Hui-Ryong;Kim, Dong-Ku;Park, Dae-Jin;Rho, Yong-Woo;Seo, Kang;Park, Gwan-Soo;Choi, Doo-Hyun;Song, Sung-Jin
    • Journal of Magnetics
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    • v.15 no.4
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    • pp.199-203
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    • 2010
  • This paper discusses the effectiveness of high magnetization saturation in ILI (In-Line Inspection) using an MFL (Magnetic Flux Leakage) tool, and introduces a practical method for improving the magnetization level together with the piggability. Thin steel plates, replacing the conventional wire brushes were used as conductors to transfer the magnetic flux to the pipe wall. The newly designed MFL tool was compared with the conventional version by means of FEM (Finite Element Method) analysis and full-scale experiments. In the results, the newly developed magnetization system obtained a stronger MFL signal amplitude, specially 2.7 times stronger, than that obtained by the conventional magnetization system for the same defect dimensions.