• Title/Summary/Keyword: macro fiber composite

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Three-Dimensional Numerical Simulation of Mold-Filing and Void Formation During Vacuum-Assisted Resin Transfer Molding (VARTM 공정에서의 금형 충전 및 기공 형성에 관한 3차원 수치해석)

  • 강문구;배준호;이우일
    • Composites Research
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    • v.17 no.3
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    • pp.1-7
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    • 2004
  • In the vacuum assisted RTM (VARTM) process that has become the center of attention for manufacturing massive composite structures, a good evacuation of air in the fiber preform is recognized as the prime factor. The microvoids, or the dry spots, are formed as a result of improper gate/vent locations and the mold geometry. The non-uniform resin velocity at the flow front leads to the formation of microvoids in the fibers, whereas the air in the microvoids can migrate along with the resin flow during mold filling. The residual air in the internal voids of a composite structure may cause a degradation of the mechanical properties as well as the structural failure. In this study, a unified macro- and micro analysis methods were developed to investigate the formation and transport of air in resin during VARTM process. A numerical simulation program was developed to analyze the three-dimensional flow pattern as well as the macro- and microscopic distribution of air in a composite part fabricated by VARTM process.

Effect of the GFRP wrapping on the shear and bending Behavior of RC beams with GFRP encasement

  • Ozkilic, Yasin Onuralp;Gemi, Lokman;Madenci, Emrah;Aksoylu, Ceyhun;Kalkan, İlker
    • Steel and Composite Structures
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    • v.45 no.2
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    • pp.193-204
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    • 2022
  • The need for establishing the contribution of pultruded FRP encasements and additional FRP wraps around these encasements to the shear strength and load-deflection behavior of reinforced concrete beams is the main motivation of the present study. This paper primarily focuses on the effect of additional wrapping around the composite beam on the flexural and shear behavior of the pultruded GFRP (Glass Fiber Reinforced Polymer) beams infilled with reinforced concrete, taking into account different types of failure according to av/H ratio (arch action, shear-tension, shear-compression and pure bending). For this purpose, nine hybrid beams with variable shear span-to-depth ratio (av/H) were tested. Hybrid beams with 500 mm, 1000 mm, and 1500 mm lengths and cross-sections of 150x100 mm and 100x100 mm were tested under three-point and four-point loading. Based on the testing load-displacement relationship, ductility ratio, energy dissipation capacity of the beams were evaluated with comprehensive macro damage analysis on pultruded GFRP profile and GFRP wrapping. The GFRP wraps were established to have a major contribution to the composite beam ductility (90-125%) and strength (40-75%) in all ranges of beam behavior (shear-dominated or dominated by the coupling of shear and flexure). The composite beams with wraps were showns to reach ductilities and strength values of their counterparts with much greater beam depth.

Nondestructive Evaluation of Microstructure of SiCf/SiC Composites by X-Ray Computed Microtomography

  • Kim, Weon-Ju;Kim, Daejong;Jung, Choong Hwan;Park, Ji Yeon;Snead, Lance L.
    • Journal of the Korean Ceramic Society
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    • v.50 no.6
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    • pp.378-383
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    • 2013
  • Continuous fiber-reinforced ceramic matrix composites (CFCCs) have a complex distribution of porosity, consisting of interfiber micro pores and interbundle/interply macro pores. Owing to the complex geometry of the pores and fiber architecture, it is difficult to obtain representative microstructural features throughout the specimen volume with conventional, destructive ceramographic approaches. In this study, we introduce X-ray computed microtomography (X-ray ${\mu}CT$) to nondestructively analyze the microstructures of disk shaped and tubular $SiC_f$/SiC composites fabricated by the chemical vapor infiltration (CVI) method. The disk specimen made by stacking plain-woven SiC fabrics exhibited periodic, large fluctuation of porosity in the stacking direction but much less variation of porosity perpendicular to the fabric planes. The X-ray ${\mu}CT$ evaluation of the microstructure was also effectively utilized to improve the fabrication process of the triple-layered tubular SiC composite.

Prediction of Permeability for Multi-axial Braided Preform by Using CVFEM (검사체적 유한요소법을 이용한 다축 브레이드 프리폼의 투과율 계수 예측)

  • Y. S. Song;K. Chung;T. J. Kang;J. R. Youn
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.68-70
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    • 2002
  • Prediction of 3-D permeability tensor for multi-axial preform is critical to model and design the manufacturing process of composites by considering resin flow through the multi-axial fiber structure. In this study, the in-plane and transverse permeabilities for braided preform are predicted numerically. The flow analyses are calculated by using 3-D CVFEM(control volume finite element method) for macro-unit cells. To avoid checker-board pressure field and improve the efficiency of numerical computation, a new interpolation function for velocity is proposed on the basis of analytic solutions. Permeability of a braided preform is measured through unidirectional flow experiment and compared with the permeability calculated numerically. Unlike other studies, the current study is based on more realistic unit cell and prediction of permeability is improved.

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Modal Characteristics and Vibration Control of Cylindrical Shell Structure : Experimental Results Comparison in the Air and Water (실린더형 셸 구조물의 모드 특성 및 진동제어 : 공기중 및 수중 실험결과 비교)

  • Sohn, Jung-Woo;Kwon, Oh-Cheol;Choi, Seung-Bok
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.9
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    • pp.899-906
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    • 2009
  • In the present paper, dynamic characteristics and vibration control performance of a cylindrical shell structure are experimentally investigated and results are presented in the air and underwater conditions. End-capped cylindrical shell structure is manufactured and macro-fiber composite(MFC) actuators are attached on the inside-surface of the structure. Modal characteristics are studied in the air and under the water conditions and then equation of motion of the structure is derived from the test results. Structural vibration control performances of the proposed structure are evaluated via experiments with optimal control algorithm. Vibration control performances are presented both in the frequency and time domains.

Vibration Control of Stiffened Hull Structure Using MFC Actuator (MFC 작동기를 이용한 보강 Hull 구조물의 능동 진동 제어)

  • Jeon, Jun-Cheol;Sohn, Jung-Woo;Choi, Seung-Bok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.273-278
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    • 2011
  • This work presents an active vibration control of a stiffened hull structure using a flexible macro fiber composite (MFC) actuator. As first step, the governing equation of the hull structure is derived in a matrix form and its dynamic characteristics such as natural frequency are obtained via a finite element analysis (FEA). The natural frequencies obtained from the FEA are compared with those determined from experimental measurement. After formulating the control model in a state space representation, an optimal controller is designed in order to attenuate the vibration of the stiffened hull structure. The controller is then empirically realized through dSPACE and control responses are evaluated in time domain.

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Vibration Control of Stiffened Hull Structure Using MFC Actuator (MFC 작동기를 이용한 보강 Hull 구조물의 능동 진동 제어)

  • Jeon, Jun-Cheol;Sohn, Jung-Woo;Choi, Seung-Bok
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.7
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    • pp.643-649
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    • 2011
  • This work presents an active vibration control of a stiffened hull structure using a flexible macro fiber composite(MFC) actuator. As first step, the governing equation of the hull structure is derived in a matrix form and its dynamic characteristics such as natural frequency are obtained via a finite element analysis(FEA). The natural frequencies obtained from the FEA are compared with those determined from experimental measurement. After formulating the control model in a state space representation, an optimal controller is designed in order to attenuate the vibration of the stiffened hull structure. The controller is then empirically realized through dSPACE and control responses are evaluated in time domain.

Structural Health Monitoring System for "Uldolmok" Tidal Current Power Pilot Plant and Its Applications (울돌목 시험조류발전소에 대한 구조건전성감시 시스템 구축 및 활용)

  • Yi, Jin-Hak;Park, Jin-Soon;Park, Woo-Sun;Lee, Kwang-Soo
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2009.04a
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    • pp.114-118
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    • 2009
  • 이 논문에서는 울돌목 시험조류발전소에 구축 중인 구조건전성 감시시스템의 계획, 설치 및 활용에 대하여 소개하였다. 현재 시험조류발전소에 설치된 센서로는 전기저항식 변형률계, 광섬유 FBG(Fiber Bragg Grating) 센서, 압전형 MFC(Macro Fiber Composite) 센서, 2축 경사계, 서보형 가속도계 등과 같은 지지구조물의 구조거동을 감시하기 위한 센서와 토크 센서, RPM 센서 등 발전 계통에 대한 감시를 위한 센서, 그리고 H-ADCP(Horizontal Acoustic Doppler Current Profiler)와 같은 외력조건에 대한 계측 장비 등이 있다. 센서 설치 후 현재까지 부분적으로 계측된 자료를 소개하고, 향후 건전성 감시시스템 개선 계획을 소개하였다.

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Study on Building a Structural Health Monitoring System for Uldolmok Tidal Current Power Plant (울돌목 시험조류발전소 구조물 안전감시시스템 구축에 관한 연구)

  • Yi, Jin-Hak;Park, Woo-Sun;Park, Jin-Soon;Lee, Kwang-Soo
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.635-638
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    • 2007
  • In this paper, we described the fundamental concepts of proposed structural health monitoring system for Uldolmok Tidal Current Power Plant focusing on the use of smart sensors including fiber bragg grating sensors and macro fiber composite sensors. The structural health monitoring system can play an important role to maintain the structural safety for offshore structures like as bridges and high-rise buildings. In the case of tidal current power plant, the monitoring system is much more important since the structures are usually constructed at the site with severer environmental loadings such as high current speed.

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Permeability prediction of plain woven fabric by using control volume finite element method (검사체적 방법을 이용한 평직의 투과율 계수 예측)

  • Y. S. Song;J. R. Youn
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.181-183
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    • 2002
  • The accurate permeability for preform is critical to model and design the impregnation of fluid resin in the composite manufacturing process. In this study, the in-plane and transverse permeability for a woven fabric are predicted numerically through the coupled flow model which combines microscopic with macroscopic flow. The microscopic and macroscopic flow which are flows within the micro-unit and macro-unit cell, respectively, are calculated by using 3-D CVFEM(control volume finite element method). To avoid checker-board pressure field and improve the efficiency on numerical computation, A new interpolation function for velocity is proposed on the basis of analytic solutions. The permeability of plain woven fabric is measured through unidirectional flow experiment and compared with the permeability calculated numerically. Based on the good agreement of the results, the relationships between the permeability and the structures of preform such as the fiber volume fraction and stacking effect can be understood. The reverse and the simple stacking are taken in account. Unlike past literatures, this study is based on more realistic unit cell and the improved prediction of permeability can be achieved. It is observed that in-plane flow is more dominant than transverse flow in the real flow through preform and the stacking effect of multi-layered preform is negligible. Consequently, the proposed coupled flow model can be applied to modeling of real composite materials processing.

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