• Title/Summary/Keyword: machined surface

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Machinability of Presintered $Al_2O_3$ ceramics (알루미나 세라믹 예비소결제의 피절삭성)

  • Kim, Sung-Chung;Lee, Jae-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.6
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    • pp.1002-1012
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    • 1997
  • When the presintered ceramics are machined with ceramic tool, the tool life becomes extremely short. The CBN tool exhibits the best performance in dry machining of the ceramics presintered at $1450^{\circ}C$ among all cutting tests. The roughness of the machined surface of the ceramics presintered below $1350^{\circ}C$ is smaller than that of the ceramics presintered at $1450^{\circ}C$ While the performance of the cemented carbide and CBN tools is better in dry than in wet machining, the diamond tool shows adverse tendency. The tool life is not affected by the feed rate and depth of cut. During the following full-sintering after the machining of the presintered ceramics, the surface roughness decreases up to 62%. The finished surface in machining the presintered ceramics is much better than that in machining the full-sintered ceramic.

Comparision of Osseointegration Depending on Surface Treatment (임플란트 표면처리에 따른 골융합의 차이)

  • Hwang, Ha-Jun;Park, Joon-Bong;Kwon, Young-Hyuk;Herr, Yeek
    • Journal of Periodontal and Implant Science
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    • v.34 no.4
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    • pp.699-709
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    • 2004
  • The present study was performed to evaluate histomorphological difference in various surface-treated implants in beagle. Implants($Implantium^{(R)}$, Dentium Co. Korea) with pure titanium machined surface, acid treated surface, and $Al_2O_3(50{\sim}100\;{\mu}m)$blasted with acid treated surface were used in this study. All mandibular premolars of $1.5{\sim}2$ year old male beagle dogs were extracted. At 3 months after extraction, the implants(${\Phi}$ 4mm, l 6mm) were installed. The beagle were sacrificed at 1, 3 months after installation and then tissues including implants were prepared for non-decalcified specimens. These specimens were analyzed comparatively under light microscope. The results of this study were as follow 1. Higher rate of osseointegration were showed in the $Al_2O_3(50{\sim}100\;{\mu}m)$blasted with acid-treated surface. 2. Increased osseointegration were showed in the $Al_2O_3(50{\sim}100\;{\mu}m)$blasted with acidtreated surface with time. 3. Higher maturation of integration were showed in the $Al_2O_3(50{\sim}100\;{\mu}m)$blasted with acid-treated surface. In conclusion, surface treatment of $Al_2O_3blasted$ with acid might be considered to shorten healing time and improve success rate as increasing contact of implant and bone.

The Micromorphometric change of the GBA and RBM implant surface conditioned with tetracycline-HCI (염산테트라싸이클린 적용시간에 따른 GBA 및 RBM 임프란트 표면변화)

  • Park, Kang-Hun;Herr, Yeek;Kwon, Young-Hyuk;Park, Joon-Bong;Chung, Jong-Hyuk
    • Journal of Periodontal and Implant Science
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    • v.36 no.3
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    • pp.705-716
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    • 2006
  • The present study was performed to evaluate the effect of tetracycline-HCl on the change of implant surface microstructure according to application time. Implant with pure titanium machined surface, GBA surface and RBM surface were utilized. Implant surface was rubbed with 50mg/ml tetracycline-HCl solution for ${\frac{1}{2}}$min. 1min. $1{\frac{1}{2}}$min. 2min. and $2{\frac{1}{2}}$min. respectively in the test group. Then, specimens were processed for scanning electron microscopic observation. The results of this study were as follow. 1. Both test and control group showed a few shallow grooves and ridges in pure titanium machined surface implants. There were not significant differences between two group. 2. In GBA surfaces, control group exhibit many porous depression, and each depression were divided by strict border. Experimental group applied with tetracycline-HCl for 2min. were similar with control group. But when applied for $2{\frac{1}{2}}$min. surface alteration and border breakdown started, resulting enlargement of the porous depression. 3. In REM surface, control group exhibit rough, uneven surface with crater-like depression can be found. The surface alteration started when tetracycline-HCl was applied for 30sec. resulting breakdown of the crater-like depression. Depression became larger as applying time increased.

Surface characteristics and bioactivity of an anodized titanium surface

  • Kim, Kyul;Lee, Bo-Ah;Piao, Xing-Hui;Chung, Hyun-Ju;Kim, Young-Joon
    • Journal of Periodontal and Implant Science
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    • v.43 no.4
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    • pp.198-205
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    • 2013
  • Purpose: The aim of this study was to evaluate the surface properties and biological response of an anodized titanium surface by cell proliferation and alkaline phosphatase activity analysis. Methods: Commercial pure titanium (Ti) disks were prepared. The samples were divided into an untreated machined Ti group and anodized Ti group. The anodization of cp-Ti was formed using a constant voltage of 270 V for 60 seconds. The surface properties were evaluated using scanning electron microscopy, X-ray photoelectron spectroscopy, and an image analyzing microscope. The surface roughness was evaluated by atomic force microscopy and a profilometer. The contact angle and surface energy were analyzed. Cell adhesion, cell proliferation, and alkaline phosphatase activity were evaluated using mouse $MC_3T_3-E_1$ cells. Results: The anodized Ti group had a more porous and thicker layer on its surface. The surface roughness of the two groups measured by the profilometer showed no significant difference (P>0.001). The anodized Ti dioxide ($TiO_2$) surface exhibited better corrosion resistance and showed a significantly lower contact angle than the machined Ti surface (P>0.001). Although there was no significant difference in the cell viability between the two groups (P>0.001), the anodized $TiO_2$ surface showed significantly enhanced alkaline phosphatase activity (P<0.001). Conclusions: These results suggest that the surface modification of Ti by anodic oxidation improved the osteogenic response of the osteoblast cells.

Micromorphometric change of implant surface conditioned with tetracycline-HCI : $FBR^{(R)}$ and CeliNest surface (표면처리 시간에 따른 임프란트 미세구조의 변화 : $FBR^{(R)}$과 CellNest 표면 임프란트)

  • Chang, Dong-Wook;Park, Joon-Bong;Kwon, Young-Hyuk;Herr, Yeek;Chung, Jong-Hyuk
    • Journal of Periodontal and Implant Science
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    • v.36 no.3
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    • pp.717-729
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    • 2006
  • The present study was performed to evaluate the effect of tetracycline-BCL on the change of implant surface microstructure according to application time. Implant with pure titanium machined surface, double coated $FBR^{(R)}$ surface and oxidized CellNest surface were utilized. Implant surface was rubbed with $50mg/m{\ell}$ tetracycline-BCL solution for ${\frac{1}{2}}$, 1, $1{\frac{1}{2}}$, 2 and $2{\frac{1}{2}}$min. respectively in the test group. Then, specimens were processed for scanning electron microscopic observation. The results of this study were as follows. 1. Both test and control group showed a few shallow grooves and ridges in pure titanium machined surface implants. There were not significant differences between two groups. 2. The double coated $FBR^{(R)}$ surfaces showed fine crystalline structures. The roughness of surfaces conditioned with tetracycline-BCL was lessened relative to the application time. 3. The oxidized CellNest surfaces showed the porous structures. The surface conditioning with tetracycline-BCI influenced on its micro-morphology. In conclusion, the detoxification of the affected implant surface with $50mg/m{\ell}$ tetracycline-BCL should be applied respectively with different time according to various implant surfaces.

Modifications of a Grinding Machine Structure for the Improved Precision Machining (가공정도 향상을 위한 평면 연삭기의 설계 개선)

  • Shon, Jae-Yul;Ro, Seung-Hoon;Lim, Yo-Han;Lee, Jong-Hyung;Lee, Jae-Yul;Song, Eun-Seok;Lee, Tae-Hoon
    • Journal of the Korean Society of Industry Convergence
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    • v.12 no.2
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    • pp.99-105
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    • 2009
  • Among a few items with world wide competitiveness are the semiconductor and the LCD. Grinding/polishing is the most significant process in manufacturing semiconductor wafers and LCD panels, the most critical quality of which is the precision rate of the machined surfaces. It is well known that the control of the vibrations is the major factor in maintaining superb machined surfaces. In this paper the dynamic properties of a grinding machine have been investigated through the frequency analysis test and the computer simulation to deduce ideas of design modifications for improved stability. The alterations have been applied to the simulation model, which is supposed to have identical dynamic property with the original structure, to identify the effects and to finally achieve the satisfactory level of stability. The result shows that the machine can have much improved stability with relatively simple design changes, and also can improve the surface quality of the products.

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Characteristics of Surface Roughness by Compounding Electrolytic Machining in Ball End Milling (볼엔드밀 절삭에서 전해복합에 의한 표면거칠기 특성)

  • 이영표;박규열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.959-962
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    • 2000
  • A new method compounding the electrolytic machining with ball end milling process to improve machined surface toughness was examined. From this study, it was confirmed that much smaller cutting force and finer surface roughness can be obtained in a certain condition of ball end milling and electrolytic machining conditions.

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Machining of Micro Groove using Diamond Tool (다이아몬드 공구를 이용한 미세 홈 가공)

  • 임한석;김창호;김봉향;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.75-79
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    • 1995
  • A cutting experiment using diamond tool was performed to make the die cabity which is composed of micro groove with mirror surface. Fine cutting depth was generated by the elastic recovery of the modified tool holder on the conventional M/C. Surface roughness and profile were investigated with cutting speed and depth and through the low cutting speed of 10mm/min, Rmax 0.005 .mu. m or less of machined surface could be achieved.

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A Study on the Surface Asperities Assessment by Fractal Analysis (프랙탈 해석을 이용한 표면 미세형상 평가 기법에 관한 연구)

  • 조남규
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.7-14
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    • 1998
  • In this paper, Fractal analysis applied to evaluate machined surface profile. The spectrum method was used to calculate fractal dimension of generated surface profiles by Weierstrass-Mandelbrot fractal function. To avoid estimation errors by low frequency characteristics of FFT, the Maximum Entropy Method (MEM) was examined. We suggest a new criterion to define the MEM order m. MEM power spectrum with our criterion is proved to be advantageous by the comparison with the experimental results.

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