• 제목/요약/키워드: machine tool

검색결과 4,172건 처리시간 0.037초

기준물을 이용한 공작기계 위치오차 보정기술에 관한 연구 (A Study on the Error Compensation of Machine Tool Position Using Reference Artifact and On-machine probe)

  • 조남규;박재준;정성종
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
    • /
    • pp.20-25
    • /
    • 2000
  • In this paper, a methodology of geometrical error identification and compensation for NC machine tool position. We have proposed a reference artifact with which, in measuring the coordinate system of NC machine, the robust coordinate systems are given. The coordinate system of the NC machine could be compensated successfully with the information obtained by measuring the reference artifact and our compensation algorithm. Monte Carlo simulation is used to evaluate coordinate referencing ability and, the uncertainties of the machine tool position is estimated and observed through the compensation process by simulation.

  • PDF

공작기계 특성을 고려한 최적연삭조건 설정방법 (Establishment Method of Optimum Grinding Conditions Considered with Machine Tool Characteristics)

  • 김건희
    • 한국생산제조학회지
    • /
    • 제7권5호
    • /
    • pp.59-65
    • /
    • 1998
  • In order to utilize the information of well-know grinding database or grinding machine characteristics, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable. therefore it is desirable for database, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied on the occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish the optimum grinding conditions which could maximize the grinding efficiency.

  • PDF

공작기계 상에서 마이크로드릴 공정의 머신비전 검사시스템 (Machine Vision Inspection System of Micro-Drilling Processes On the Machine Tool)

  • 윤혁상;정성종
    • 대한기계학회논문집A
    • /
    • 제28권6호
    • /
    • pp.867-875
    • /
    • 2004
  • In order to inspect burr geometry and hole quality in micro-drilling processes, a cost-effective method using an image processing and shape from focus (SFF) methods on the machine tool is proposed. A CCD camera with a zoom lens and a novel illumination unit is used in this paper. Since the on-machine vision unit is incorporated with the CNC function of the machine tool, direct measurement and condition monitoring of micro-drilling processes are conducted between drilling processes on the machine tool. Stainless steel and hardened tool steel are used as specimens, as well as twist drills made of carbide are used in experiments. Validity of the developed system is confirmed through experiments.

복합재료를 이용한 경량 공작기계 구조물 제작에 관한 연구 (Manufacture of light-weight machine tool structures using composite materials)

  • 서정도;이대길;김학성;김종민;최진경
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2001년도 춘계학술대회논문집C
    • /
    • pp.189-196
    • /
    • 2001
  • Machine tools of high-speed and high-precision are required for various fields of industry such as semiconductor, automobile, mold fabrication and so on. Light-weight machine tool structure is essential for reduction of production time through rapid transportation. Also, high damping capacity of the structure is required to obtain precise products without vibration during manufacturing. Composite materials have high potential for machine tool structures due to its high specific stiffness and good damping characteristics. In this study, the design and the manufacture of a hybrid machine tool structure using composite materials was attempted and the damping capacity was investigated experimentally.

  • PDF

공작기계를 위한 보와 평판의 샌드위치 구조 설계에 관한 파라메트릭 연구 (Parametric Study on the Design of Sandwich Beams and Plates for Machine Tool Structures)

  • 김대일;장승환
    • 한국공작기계학회논문집
    • /
    • 제15권1호
    • /
    • pp.39-48
    • /
    • 2006
  • In this paper, polymer composites based sandwich structures like beams and plates are optimised by using parametric study. The structures are composed of fibre reinforced composites for facial material and resin concrete and PVC foam for core materials. The stacking sequences and thickness of the composites are controlled as major parameters to find out the optimal condition for machine tool components. For the plate structure of machine tool bed composites-skined sandwich structure which has several ribs are proposed to enhance bending stiffnesses in two major directions at the same time. Dynamic robustness of a machine tool structure is investigated using modal analysis. From the results optimal configuration and materials for high precesion machine tools are proposed. And the plate was made of fiber reforced composite material and PVC foam.

고감쇠 레진 큰크리트 공작기계 베드 제작에 관한 연구 (Study on the Manufacture of Resin Concrete of Machine Tool Bed with High Damping Capacity)

  • 서정도;방경근;이대길;김태형;박보선
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1997년도 추계학술대회 논문집
    • /
    • pp.429-433
    • /
    • 1997
  • High-speed and high-precision are trendy at present in the development of machine tools which are required for various fields of industry such as semiconductor, automobde, mold fabricat~on and so on. High damping capacity of the structure is an iniportant factor to ohtain precise products without vibration during manufacturing caused by rapid trarisportatm and rotation of spindle unit Resin concrete have high potential for machine tool bed due to its good damping characteristics. In this study, the statlc and dynamic characteristics of the machine tool bed were analysed. Also, the hybrid machine tool bed, made of steel base and polyester resin concrete material, was manufactured and its good dynamic characteristics were proved experimentally.

  • PDF

고신뢰 머시닝센터를 위한 열변위 보상 센서 설계기술 (Design of Thermal Displacement Compensation Sensor for High Reliability Machine Tools)

  • 김일해;장동영;박정훈;박성욱;심풍수
    • 한국정밀공학회지
    • /
    • 제28권8호
    • /
    • pp.886-893
    • /
    • 2011
  • To increase the reliability and positional accuracy of a machine tool, a novel capacitive displacement sensor having a cylindrical shape is presented to measure the axial displacement of a machine tool spindle. Characteristics of the sensor were analyzed by numerical simulation. The sensor was built into a specific machine tool spindle and its performance was experimentally investigated. The accuracy of a thermal error compensation system of a machine tool can be enhanced greatly using proposed sensor.

Experimental Modal Analysis of Machining Centers

  • Guoyi Ji;Park, Dong-Keun;Chung, Won-Jee;Lee, Choon-Man
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2004년도 춘계학술대회 논문집
    • /
    • pp.82-87
    • /
    • 2004
  • Experimental modal analysis is an effective tool to investigate the dynamic behavior of machining centers. This paper presents the measurement system and experimental investigation on the modal analysis of machining centers. The modal analysis shows the weak part of the machining center. An important local model of spindle in our experiment, which influences the dynamics of machining process, is proposed in this paper. The results provide the foundation of structure modification for good dynamic behaviors.

  • PDF

Design of an Algorithm to Simulate Surface Roughness in a Turning for an Integrated Virtual Machine Tool

  • Jang, Dong-Young
    • 한국시뮬레이션학회:학술대회논문집
    • /
    • 한국시뮬레이션학회 1998년도 추계학술대회 및 정기총회
    • /
    • pp.204-208
    • /
    • 1998
  • The fundamental issues to evaluate machine tool's performance through simulation pertain to the physical models of the machine tool itself and of process while the practical problems are related to the development of the modular software structure. It allows the composition of arbitrary machine/process models along with the development of programs to evaluate each state of machining process. Surface roughness is one of the fundamental factors to evaluate machining process and performance of machine tool, but it is not easy to evaluate surface roughness due to its tribological complexity. This paper presents an algorithm to calculate surface roughness considering cutting geometry, cutting parameters, and contact dynamics of cutting between tool and workpiece as well as tool wear in turning process. The designed virtual machining system can be used to evaluate the surface integrity of a turned surface during the design and process planning phase for the design for manufacturability analysis of the concurrent engineering.

  • PDF

공작기계상에서의 측정데이터를 이용한 자유곡면 생성 (Generation of freeform Surface using Measured Data on the Machine Tool)

  • 이세복
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1998년도 추계학술대회 논문집
    • /
    • pp.13-18
    • /
    • 1998
  • The assessment of machined surface is difficult because the freeform surface must be evaluated by surface fairness as well as dimensional accuracy. In this paper, the methodology of freeform surface generation using measured data on the machine tool is presented. The reliability of measured points data is obtained by measuring error compensation. The compensated data are formulated through Non-uniform G-spline surface modeling. In order to improve the surface fairness, the generated model si smoothened by parameterization The validity and usefulness of the proposed method are examined through computer simulation and experiments on the machine tool.

  • PDF