• Title/Summary/Keyword: machine tool

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The control characteristic evaluation of Desktop machine tool (Desktop 가공기의 제어특성 평가)

  • 박종영;이득우;김정석;정우섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.137-140
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    • 2003
  • Recently, as the demand of small-sized precision parts is rising in precision industry such as mobile, automobile, optic. etc. the requirement of small-sized machine tool is increasing. Desktop machine tool define small-sized machine tool that is able to install in table. According to diminishing in size, Desktop machine tool is able to economize production cost by reducing work area and consuming electric power. But Desktop machine tool generates vibration in acceleration and deceleration modes by inertia force of moving part. Also vibration is generated when it move simultaneously two axis or three axis. Such generating vibration situation is reason of declining stiffness of machine tool structure because of smallizing in size. And this vibration has a large effect on precision of machining products. Therefore, evaluating of the control characteristic is necessary for minimizing vibration of machine tool as much as possible to accomplish precision machining of small-sized parts

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Error Synthesis Modeling and Compensation Algorithm of a 5-Axis CNC Machine Tool (5축 CNC 공작기계의 오차합성모델링 및 보정 알고리즘)

  • Yang, Seung-Han;Lee, Chul-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.122-129
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    • 1999
  • A 5-axis CNC machine tool is more useful compared with a 3-axis machine tool, because the position and the orientation of a tool tip can be controlled simultaneously. Unlike the 3-axis machine tool, the 5-axis machine tool has the volumetric position error and volumetric orientation error due to the quasi-static error of each machine tool joint which is a major source of machined part error. So, the generalized error synthesis model of the 5-axis CNC machine tool was developed to predict and to compensate for the volumetric position error and the volumetric orientation error. It was proposed that a compensation algorithm to correct simultaneously the volumetric position error and the volumetric orientation error of the 5-axis CNC machine by error inverse kinematic.

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Design of a Machine Tool containing a 3-strut Parallel Kinematic Structure (병렬구조 머시닝센터 설계기술)

  • Kim, Tae-Jung;Kim, Suk-Il;Nah, Seung-Pyo;Kim, Ki-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.8
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    • pp.878-885
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    • 2011
  • A kinematically-hybrid 5-axis machine tool is analyzed from the perspective of machine tool design. Its kinematic characteristics are pointed out, which should be considered during the conceptual design process. A result of the structural analysis of the machine is presented, which is performed during the detailed design process. It is also presented how we improve the thermal characteristics of the machine tool by changing the installation position of the actuators.

A Study on the Experiment of Machine tools with Measurement of 3-D Object on the Machine (기상 3차원 측정기술을 이용한 공작기계 적용시험에 관한 연구)

  • 김현철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.653-658
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    • 2000
  • For testing machine tools, we used test the work by measure of 3-D object that it was made by the machine tool. By reason of these, we have spent to the cost of measure and have delayed supply to user. In this study, we made a macro-program and a application program in order to test automatic the machine tool. So, if you constitute a ring core and a touch prove in machine tool, you should test the property of machine tool.

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CNC 공구 연삭기의 개발 및 성능향상에 대한 연구

  • 김성청;이근찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.272-276
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    • 1993
  • We made to develop CNC Tool Grinding Machine automating the linear motion of X,Y,Z axis of table, and thetilting and rotation of tool holding vice by using Encorder to increase the efficiency of tool grinding for the Conventional Tool Grinding Machine. We did not consider the part of static, dynamic and thermal behavior that must necessary consider when wedesign, because we used existing Conventional Tool Grinding Machine as it is. We investigated simulation to make existing Conventional Tool Grinding Machine like CNC. We also designed it, and we compared the capability of existing Conventional Tool Grinding and CNC Tool Grinding Machine, and we investigated, too.

A Study on Indentification of Machine Tool Dynamics by Impulse Shock (충격력 에 의한 공작기계 동특성 규명 연구)

  • 신민재;이종원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.7 no.2
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    • pp.138-144
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    • 1983
  • To evaluate the dynamic characteristics of machine tool system, the system is modelled as a closed-loop system composed of cutting process and improved machine tool structures. The proposed machine tool structure model is constructed in consideration of energy transfer through the system. A new methodology to identify the machine tool dynamics by adopting impulse response and impulse cutting techniques is also proposed. It is shown that the methodology is successfully applied to a machine tool system to identify its dynamic characteristics employing the improved model.

Research on the thermal deformation model ins using by regression analysis (회귀분석을 이용한 열변형 오차 모델링에 관한 연구)

  • 김희술;고태조;김선호;김형식;정종운
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.47-52
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    • 2002
  • There are many factors in machine tool error. These are thermal deformation, geometric error, machine's part assembly error, error caused by tool bending. Among them thermal error is 70% of total error of machine tool . Prediction of thermal error is very difficult. because of nonlinear tendency of machine tool deformation. In this study, we tried thermal error prediction by using multi regression analysis.

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Design and Manufacture of Polymer Concrete Machine Tool Bed (폴리머 콘크리트 공작기계 베드의 설계와 제작)

  • 서정도;이대길;김태형;박보선;최원선
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.32-36
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    • 2002
  • High-speed movement and high-precision machining are the two most important requirements of present machine tool structures to reduce machining time and to increase the precision of products in various industrial fields such as semiconductor, automobile, and mold fabrication. The high speed operation of machine tools tue usually restricted not only by the low stiffness but also by the low damping of machine tool structures, which induces vibration during high speed machining. If the damping of machine tool structures is low, self induced or regenerative vibrations are bound to occur at high speed operation because the natural frequencies of machine tool structures can not be increased indefinitely. Therefore, the high damping capacity of a machine tool structure is an important factor for high speed machine tool structures. Polymer concrete has high potential for machine tool bed due to its good damping characteristics. In this study, a polymer concrete bed combined with welded steel structure i.e., a hybrid structure was desisted and manufactured for a high-speed gantry-type milling machine through static and dynamic analyses using finite element method. Then the dynamic characteristics were tested experimentally.

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A Study on the Speciman For High Speed Machining (고속가공을 위한 검사시편에 관한 연구)

  • 정종윤;황영수;이춘만;정원지;고태조
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.4
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    • pp.77-84
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    • 2003
  • The properties of a machine tool greatly affect machining quality since a machine tool has large variance in its features. Machine tool makers want to find best machining condition with the one that they have built. Machine builders need to develop test specimen since it helps finding characteristics of machine tools when the machining properties of the specimen are analyzed. This paper develops test specimen to identify features of the main spindle, the feeding device, and the frame of a machine tool. The specimen is machined with a high speed machine and the features of the machine are analyzed with test items. They are surface roughness, overshoot in axial movement, errors in circular movement, feeding with small movement and compensational error. This work can improve usability for a machine tool in machining practice.

Design and manufacture of hybrid polyrnerconcrete bed for high speed machine tool (초고속 공작기계용 Hybrid Poymer Concrete bed 의 설계와 제작)

  • 서정도;임태성;이대길;김태형;박보선;최원선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.404-409
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    • 2004
  • To maximize the productivity in machining molds and dies, machine tools should operate at high speeds. During the high speed operation of moving frames or spindles, vibration problems are apt to occur if the machine tool structures are made of conventional steel materials with inferior damping characteristics. However, self-excited vibration or chatter is bound to occur during high speed machining when cutting speed exceeds the stability limit of machine tool. Chatter is undesirable because of its adverse effect on surface finish, machining accuracy, and tool life. Furthermore, chatter is a major cause of reducing production rate because, if no remedy can be found, metal removal rates have to be lowered until vibration-free performances is obtained. Also, the resonant vibration of machine tools frequently occurs when operating frequency approaches one of their natural frequencies because machine tools have several natural frequencies due to their many continuous structural elements. However, these vibration problems are closely related to damping characteristics of machine tool structures. The polymer concrete has high potential for machine tool bed due to its good damping characteristics with moderate stiffness. This paper presents the use of polymer concrete and sandwich structures to overcome vibration problems. Also, co-cure bonding method for functional part mounting was exhibited experimentally, by which manufacturing time and cost for polymer concrete bed will be remarkably reduced.

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