• Title/Summary/Keyword: machine penetration rate

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Optimal Selection of the Welding Parameter for Base material of A16061 by Using MIG Welding Method (MIG용접을 이용한 A16061의 최적용접조건의 선정)

  • 최용기;정윤교
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.269-274
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    • 1999
  • Aluminum alloy has not only physical characteristic of very high activated high thermal conductivity and high thermal coefficient expansion but also special characteristic of great difference fusibility of hydrogen between liquid and solid phase. Because of these reasons, Aluminum welding is very different. Therefore, only MIG welding method should be applied instead of other welding methods. In this study, in order to select optimal welding conditions, it has been to investigate the effectiveness on the welding current, welding speed, flow rate of gas and welding voltage to occurrence of spatters, external shape of bead, state of penetration and width and hight of bead by using filer metal of A15356(dia. 1.21mm) on the base material of A16061.

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Development of penetration rate model and optimum operational conditions of shield TBM for electricity transmission tunnels (터널식 전력구를 위한 순굴진율 모델 개발 및 이를 활용한 쉴드TBM 최적운전 조건 제안)

  • Kim, Jeong-Ju;Ryu, Hui-Hwan;Kim, Gyeong-Yeol;Hong, Seong-Yeon;Jeong, Ju-Hwan;Bae, Du-San
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.6
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    • pp.623-641
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    • 2020
  • About 5 km length of tunnels were constructed by mechanized tunnelling method using closed type shield TBM. In order to avoid construction delay problems for ensuring timely electricity transmission, it is necessary to increase the prediction accuracy of the excavation process involving machines according to rock mass types. This is important to corroborate the project duration and optimum operation for various considerations involved in the machine. So, full-scale tunnelling tests were performed for developing the advance rate model to be appropriately used for 3.6 m diameter shield TBM. About 100 test cases were established and performed using various operational parameters such as thrust force and rotational speed of cuttterhead in representative uniaxial compressive strengths. Accordingly, relationships between normal force and penetration depth and, between UCS and torque were suggested which consider UCS and thrust force conditions according to weathered, soft, hard rocks. Capacity analysis of cutterhead was performed and optimum operational conditions were also suggested based on the developed model. Based on this study, it can be expected that the project construction duration can be reduced and users can benefit from the provision of earlier service.

The investigation of the applicability of Monte Carlo Simulation in analyzing TBM project requirements

  • Ulku Kalayci Sahinoglu
    • Geomechanics and Engineering
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    • v.39 no.1
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    • pp.1-11
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    • 2024
  • Geotechnical parameter estimation is critical to the design, performance, safety, and cost and schedule management in Tunnel Boring Machine projects. Since these parameters vary within a certain range, relying on mean values for evaluation introduces significant risks to the project. Due to the non-homogeneous characteristics of geological formation, data may not exhibit a normal distribution and the presence of outliers might be deceptive. Therefore, the use of reliable analyses and simulation models is inevitable in the course of the data evaluation process. Advanced modeling techniques enable comprehensive analysis of the project data and allowing to model the uncertainty in geotechnical parameters. This study involves using Monte Carlo Simulation method to predict probabilistic distributions of field data, and therefore, establish a basis for designs and in turn to minimize project risks. In the study, 166 sets of geotechnical data Obtained from 35 boreholes including Standard Penetration Test, Limit Pressure, Liquid Limit, and Plastic Limit values, which are mostly utilized parameters in estimating project requirements, were used to estimate the geotechnical data distribution of the study field. In this context, firstly, the data was subjected to multi-parameter linear regression and variance analysis. Then, the obtained equations were implemented into a Monte Carlo Simulation, and probabilistic distributions of the geotechnical data of the field were simulated and corresponding to the 90% probability range, along with the minimum and maximum values at the 5% probability levels presented. Accordingly, while the average SPT N30 value is 42.86, but the highest occurrence rate is 50.81. For Net Limit Pressure, the average field data is 17.07 kg/cm2, with the maximum occurrence between 9.6 kg/cm2 and 13.7 kg/cm2. Similarly, the average Plastic Limit value is 22.32, while the most probable value is 20.6. The average Liquid Limit value is 56.73, with the highest probability at 54.48, as indicated in the statistical data distribution. Understanding the percentage distribution of data likely to be encountered in the project allows for accurate forecasting of both high and low probability scenarios, offering a significant advantage, particularly in ordering TBM requirements.

Effect of Welding Condition and Roller on Weldability of Al Coated Steel Sheet using Plasma Arc Welding (박판 알루미늄 도금강판의 플라즈마 용접성에 미치는 용접조건 및 롤러의 영향)

  • Lee, Tae-Woo;Park, Cheol-Ho;Kang, Nam-Hyun;Kim, Myung-Duk
    • Journal of Welding and Joining
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    • v.30 no.2
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    • pp.54-58
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    • 2012
  • Al-coated steel sheets with excellent heat and corrosion resistance are widely used in various applications. In welding of thin plate, some defects such as unmelted zone and metal-through occur easily in the beginning and ending of welding line. In the study, the welding defects in Al-coated steel sheets were investigated with respect to plasma arc current, height between Cu block and base metals, and using a roller to align the height of the base metal. Full penetration and voids free welds were obtained with a plasma arc current 52A and weld speed 2.3m/min. An unmelted zone increased and Ericshen rate decreased as the height between Cu block and base metal increased from 0 to 0.6mm. Using a roller moving ahead of the plasma arc, the length of unmelted zone decreased from 1.7mm to 0.5mm.

Urinalysis Screening Application based on Smartphone (스마트폰 기반 요검사 스크리닝 애플리케이션)

  • Baek, Seung-Hyeok;Choi, Hong-Rak;Kim, Kyung-Seok
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.21 no.5
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    • pp.95-102
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    • 2021
  • The urinalysis, which is universally accessible to the general public, has disadvantages of being less objective using sight and purchasing a separate portable urinalysis machine. However, due to the high penetration rate and performance improvement of smartphone created by the development of mobile communication technology, research on urinalysis services using smartphone has been conducted. In this paper, a new urinalysis screening application based on smartphone was developed by supplementing the limitations of the previously studied urinalysis services. The key technology of the application is urinalysis recognition algorithm and urinalysis pad color determination algorithm through image-processing and contour detection. In order to confirm the performance of the developed application, urinalysis strip was photographed and analyzed from various backgrounds and angles.

A Comparative Study of Single-Phase AC and Inverter DC on Electrode Life for Resistance Spot Welded Electrogalvanized Steel Sheets (전기아연 도금 TRIP강판의 저항 점용접 시 연속타점 수명에 미치는 단상 AC와 인버터 DC의 비교 연구)

  • Son, Jong Woo;Park, Yeong-Do;Kang, Mun Jin;Kim, Dong Cheol
    • Korean Journal of Metals and Materials
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    • v.47 no.12
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    • pp.834-841
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    • 2009
  • A study on the welding of electrogalvanized TRIP (Transformation-Induced Plasticity) steels was done to compare the life of the electrode and the alloying phenomena on the electrode tip surface using singlephase AC and inverter-DC resistance welding processes. A longer life of the electrode (>200 welds) was achieved using the inverter-DC welding process. The tensile shear strength was higher in the electrode life test when welded with the inverter DC welding machine it maintained a higher value even when the welding nugget diameter was smaller than specified. When spot-welding was conducted using the single-phase AC welding process, a higher wear rate of the electrode was observed compared to that with the inverter-DC process. An alloying layer used to determine the rate of electrode growth showed differences in the metallurgical features of the surface alloying and Zn penetration depending on whether the single-phase AC process or the inverter-DC welding process was used. Moreover, changes in the dynamic resistance during the electrode life test were correlated with the electrode wear (or growth) rate.

Statistical Characteristics and Rational Estimation of Rock TBM Utilization (암반굴착용 TBM 가동율의 통계적 특성 및 합리적 추정에 관한 연구)

  • Ko, Tae Young;Kim, Taek Kon;Lee, Dae Hyuck
    • Tunnel and Underground Space
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    • v.29 no.5
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    • pp.356-366
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    • 2019
  • Various TBM performance prediction models have been developed and most of them were considered penetration rate only. Despite the fact that some models have suggested equations and charts for estimating the utilization factor, but there are a few studies to estimate the TBM utilization factor. Utilization factor is affected by the type of TBM machine, operation, maintenance of machine, geological conditions, contractor experience and other factors. In this study, more than 100 case studies are analyzed to determine the relationship between the utilization factor and RMR, geological conditions, TBM types, tunnel length, and TBM diameter. Simple and multiple linear regression analysis are performed to develop predictive models for the utilization factor. The predictive model with explanatory variables of geological conditions, TBM types, tunnel length, and TBM diameter does not give a good correlation. The predictive models with explanatory variable of RMR give higher values of the coefficient of determination.

Design and Implementation of A Smart Crosswalk System based on Vehicle Detection and Speed Estimation using Deep Learning on Edge Devices (엣지 디바이스에서의 딥러닝 기반 차량 인식 및 속도 추정을 통한 스마트 횡단보도 시스템의 설계 및 구현)

  • Jang, Sun-Hye;Cho, Hee-Eun;Jeong, Jin-Woo
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.24 no.4
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    • pp.467-473
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    • 2020
  • Recently, the number of traffic accidents has also increased with the increase in the penetration rate of cars in Korea. In particular, not only inter-vehicle accidents but also human accidents near crosswalks are increasing, so that more attention to traffic safety around crosswalks are required. In this paper, we propose a system for predicting the safety level around the crosswalk by recognizing an approaching vehicle and estimating the speed of the vehicle using NVIDIA Jetson Nano-class edge devices. To this end, various machine learning models are trained with the information obtained from deep learning-based vehicle detection to predict the degree of risk according to the speed of an approaching vehicle. Finally, based on experiments using actual driving images and web simulation, the performance and the feasibility of the proposed system are validated.

A study on the Activation Methods of Food Volume Meter by improving the Inlet Function (투입구 기능 개선을 통한 음식물쓰레기종량제 활성화 방안에 관한 연구)

  • Kim, Yongil;Kim, Seungcheon
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.22 no.3
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    • pp.75-81
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    • 2022
  • Under the government's principle of paying for emissions, the RFID-based pay-as-you-go system, which charges fees in proportion to emissions, was fully implemented in 2012. As of the end of 2018, the penetration rate is about 40% based on 149 local governments and multi-family apartments nationwide. The introduction of equipment showed a reduction effect of about 20-30%. Problems with existing equipment also began to appear. This study tried to improve by applying and integrating the existing technologies to solve the fundamental problems of these inlets. In other words, the plan is to improve the environment around the food waste meter by changing the design so that the hopper goes deep into the food waste bin inside the food waste meter so that the food waste becomes full and is designed smoothly when replacing the collection container.

A Study on the Improvement of Tool's Life by Applying DLC Sacrificial Layer on Nitride Hard Coated Drill Tools (드릴공구의 이종질화막상 DLC 희생층 적용을 통한 공구 수명 개선 연구)

  • Kang, Yong-Jin;Kim, Do Hyun;Jang, Young-Jun;Kim, Jongkuk
    • Journal of Surface Science and Engineering
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    • v.53 no.6
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    • pp.271-279
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    • 2020
  • Non-ferrous metals, widely used in the mechanical industry, are difficult to machine, particularly by drilling and tapping. Since non-ferrous metals have a strong tendency to adhere to the cutting tool, the tool life is greatly deteriorated. Diamond-like carbon (DLC) is one of the promising candidates to improve the performance and life of cutting tool due to their low frictional property. In this study, a sacrificial DLC layer is applied on the hard nitride coated drill tool to improve the durability. The DLC coatings are fabricated by controlling the acceleration voltage of the linear ion source in the range of 0.6~1.8 kV. As a result, the optimized hardness(20 GPa) and wear resistance(1.4 x 10-8 ㎣/N·m) were obtained at the 1.4 kV. Then, the optimized DLC coating is applied as an sacrificial layer on the hard nitride coating to evaluate the performance and life of cutting tool. The Vickers hardness of the composite coatings were similar to those of the nitride coatings (AlCrN, AlTiSiN), but the friction coefficients were significantly reduced to 0.13 compared to 0.63 of nitride coatings. The drilling test were performed on S55C plate using a drilling machine at rotation speed of 2,500 rpm and penetration rate of 0.25 m/rev. The result showed that the wear width of the composite coated drills were 200 % lower than those of the AlCrN, AlTiSiN coated drills. In addition, the cutting forces of the composite coated drills were 13 and 15 % lower than that of AlCrN, AlTiSiN coated drills, respectively, as it reduced the aluminum clogging. Finally, the application of the DLC sacrificial layer prevents initial chipping through its low friction property and improves drilling quality with efficient chip removal.