• 제목/요약/키워드: machine condition monitoring

검색결과 239건 처리시간 0.031초

무선 인터넷망을 이용한 PDA 기반 원격 감시 및 제어 시스템 개발 (Development of a Remote Monitoring and Control System using the Mobile Internet)

  • 박광호;김창구;기창두
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.674-677
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    • 2000
  • This paper describes a remote monitoring and control system using mobile internet environments through TCP/IP. The server program acts as the main interface between the machine system and the internet technology. The client program is to be distributed to the remote users such as PDA who want to monitor the machine status. A server system is designed to send information of the faults and status of application system to the client part. Therefore, The client parts can take measures and control the system remotely according to the error and faults of system. We developed the client- serversystem for remote control of a green house environment.

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Sensor placement strategy for high quality sensing in machine health monitoring

  • Gao, Robert X.;Wang, Changting;Sheng, Shuangwen
    • Smart Structures and Systems
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    • 제1권2호
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    • pp.121-140
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    • 2005
  • This paper presents a systematic investigation of the effect of sensor location on the data quality and subsequently, on the effectiveness of machine health monitoring. Based on an analysis of the signal propagation process from the defect location to the sensor, numerical simulations using finite element modeling were conducted on a bearing test bed to determine the signal strength at several representative sensor locations. The results showed that placing sensors closely to the machine component being monitored is critical to achieving high signal-to-noise ratio, thus improving the data quality. Using millimeter-sized piezoceramic plates, the obtained results were evaluated experimentally. A comparison with a set of commercial vibration sensors verified the developed structural dynamics-based sensor placement strategy. It further demonstrated that the proposed shock wave-based sensing technique provided an effective alternative to vibration measurement, while requiring less space for sensor installation.

결함 데이터를 필요로 하지 않는 연속 은닉 마르코프 모델을 이용한 새로운 기계상태 진단 기법 (New Machine Condition Diagnosis Method Not Requiring Fault Data Using Continuous Hidden Markov Model)

  • 이종민;황요하
    • 한국소음진동공학회논문집
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    • 제21권2호
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    • pp.146-153
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    • 2011
  • Model based machine condition diagnosis methods are generally using a normal and many failure models which need sufficient data to train the models. However, data, especially for failure modes of interest, is very hard to get in real applications. So their industrial applications are either severely limited or impossible when the failure models cannot be trained. In this paper, continuous hidden Markov model(CHMM) with only a normal model has been suggested as a very promising machine condition diagnosis method which can be easily used for industrial applications. Generally hidden Markov model also uses many pattern models to recognize specific patterns and the recognition results of CHMM show the likelihood trend of models. By observing this likelihood trend of a normal model, it is possible to detect failures. This method has been successively applied to arc weld defect diagnosis. The result shows CHMM's big potential as a machine condition monitoring method.

위너 필터와 충격 펄스 카운팅을 이용한 저속 기계용 구름 베어링의 결함 검출 (Fault Detection of Rolling Element Bearing for Low Speed Machine Using Wiener Filter and Shock Pulse Counting)

  • 박성택;원종일;박성범;우흥식
    • 한국소음진동공학회논문집
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    • 제22권12호
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    • pp.1227-1236
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    • 2012
  • The low speed machinery faults are usually caused by the bearing failure of the rolling elements. As the life time of the bearing is limited, the condition monitoring of bearing is very important to maintain the continuous operation without failures. A few monitoring techniques using time domain, frequency domain and fuzzy neural network vibration analysis are introduced to detect and diagnose the faults of the low speed machinery. This paper presents a method of fault detection for the rolling element bearing in the low speed machinery using the Wiener filtering and shock pulse counting techniques. Wiener filter is used for noise cancellation and it clearly makes the shock pulse emerge from the time signal with the high level of noise. The shock pulse counting is used to determine the various faults obviously from the shock signal with transient pulses not related with the bearing fault. Machine fault simulator is used for the experimental measurement in order to verify this technique is the powerful tool for the low speed machine compared with the frequency analysis. The test results show that the method proposed is very effective parameter even for the signal with high contaminated noise, speed variation and very low energy. The presented method shows the optimal tool for the condition monitoring purpose to detect the various bearing fault with high accuracy.

헐겁게 지지된 저널베어링의 마모 및 전동특성 실험적 연구 (An Experimental Study on the Wear and Vibrational Characteristics of a Loosely supported proceeding Bearing)

  • 장래혁;편성관;윤의성;공호성;최동훈
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 제35회 춘계학술대회
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    • pp.53-62
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    • 2002
  • Condition monitoring plays a vital role since it sustains reliable operation of industrial plants and machinery in the pursuit of economic whole life operation. In order to achieve this goal, it is needed to monitor various parameters of mechanical system such as vibration, wear, temperature and etc., and finally to diagnosis the root causes of any possible abnormal machine condition. In this work, a machine failure caused by mechanical looseness was experimentally simulated and on-line measurement of the vibration, wear and temperature were simultaneously measured. For the quantitative analyses of machine wear, several statistical parameters of the wear particle size distribution were obtained through the center moment method of the Weibull distribution function, and they were compared to vibrational characteristics. Results showed that the wear and vibrational characteristics did not reveal a strong correlation each other in a loosely supported proceeding bearing.

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저속회전축의 균열 검출을 위한 음향방출기법의 적용 (Application of the AE Technique for The Detection of Shaft Crack with Low Speed)

  • 구동식;김재구;최병근
    • 한국소음진동공학회논문집
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    • 제20권2호
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    • pp.185-190
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    • 2010
  • Condition monitoring(CM) is a method based on non-destructive test(NDT). So, recently many kind of NDT were applied for CM. Acoustic emission(AE) is widely used for the early detection of faults in rotating machinery in these days because of high sensitivity than common accelerometers and detectable low energy vibration signals. And crack is considered one of severe fault in the rotating machine. Therefore, in this paper, study on early detection using AE has been accomplished for the crack of the low-speed shaft. There is a seeded initial crack on the shaft then the AE signal had been measured with low-speed rotation as the applied load condition. The signal detected from crack in rotating machine was detected by the AE transducer then the trend of crack growth had found out by using some of feature values such as peak value, skewness, kurtosis, crest factor, frequency center value(FC), variance frequency value(VF) and so on.

기계윤활면의 작동상태 평가를 위한 마멸분 해석 (Analysis of Wear Debris for Operating Condition Evaluation of Lubricated Machine Surface)

  • 서영백;박흥식;전태옥;이광영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.85-89
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    • 1996
  • This paper was undertaken to analyze the morphology of wear debris for operating condition evaluatio of lubricated machine surfaces. The lubricating wear test was carried out under different experimental conditions using tile wear test device was made in our laboritory and wear testing spcimen of the pin on disk type was rubbed in paraffine series base oil, by varying specimen, applied load, sliding distance. The four shape parameters (50% volumetric diameter, aspect, roundness and reflectivity) to describe morphology of wear debris have been developed and are outlined in tile paper. A system using such techniques promises to obviate the need for subjective, human interpretation of particle morphology in machine condition monitoring

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윤활운동면의 작동상태에 따른 마멸분 화상해석 (Image Analysis of Wear Debris on Operating Condition of Lubricated Machine Surface)

  • 서영백;박흥식;전태옥;진동규;김형자
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1996년도 제24회 춘계학술대회
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    • pp.60-67
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    • 1996
  • This paper was undertaken to analyze the morphology of wear debris on operating condition of lubricated machine surfaces. The lubricating wear test was carried out under different experimental conditions using the wear test device was made in our laboritory and wear testing spcimen of the pin on disk type was rubbed in paraffine series base oil, by varying specimen, applied load, sliding distance. The four shape parameters (50% volumetric diameter, aspect, roundness and reflectivity) to describe morphology of wear debris have been developed and are outlined in the paper. A system using such techniques promises to obviate the need for subjective, human interpretation of particle morphology for machine condition monitoring.

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An Availability of Low Cost Sensors for Machine Fault Diagnosis

  • SON, JONG-DUK
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2012년도 추계학술대회 논문집
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    • pp.394-399
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    • 2012
  • 최근 MEMS 센서는 기계상태감시에 있어서 전력소모, 크기, 비용, 이동성, 응용 등에 있어서 각광을 받고 있다. 특히, MEMS 센서는 스마트센서와 통합가능하고, 대량생산이 가능하여 가격이 저렴하다는 장점이 있다. 이와 관련한 기계상태감시를 위한 많은 실험적 연구가 수행되고 있다. 이 논문은 MEMS 센서들을 3 가지 인공지능 분류기 성능평가를 위한 비교연구에 대해 설명하고 있다. 회전기계에 MEMS 가속도와 전류센서들을 부착하여 데이터를 취득했고, 특징추출과 파라미터 최적화를 위해 Cross validation 기법을 사용하였다. MEMS 센서를 이용한 결함분류기 적용은 적합하다고 판단된다.

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능동기기 무선센터 모니터링 시스템 구축에 관한 기초연구 (A basic study of wireless sensor monitoring system configuration for active machinery)

  • 박창대;임병주;이후락;최봉우;황성재;정경열
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2012년도 전기공동학술대회 논문집
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    • pp.119-120
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    • 2012
  • In the various industry plant, it need a condition monitoring system for an active machine that used an detachable wireless sensors. In this paper, IEEE802.15.4 standard based detachable wireless sensor monitoring system configure results will be introduced.

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