• Title/Summary/Keyword: lubricant film

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Nanotribological Behavior of Adsorbed Water Layer on Silicon Surface (실리콘 표면에 흡착된 수분층의 나노트라이볼로지 거동)

  • 안효석;김두인;최동훈
    • Tribology and Lubricants
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    • v.19 no.5
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    • pp.245-250
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    • 2003
  • Water is known to playa crucial role on friction of moving parts in nanoscale contact. Little is, however, known about the tribological behavior of a solid surface that is covered with water adsorption layer. The objective of this study is to investigate the nanotribological behavior of the water layer in relation to water affinity of the surface and relative humidity. This paper presents an examination of the frictional behavior of water adsorption layer as 'confined liquid film'. It is shown that the friction is inversely proportional to the hydrophilicity of surface and relative humidity. On the other hand, friction of hydrophobic surface is not influenced by relative humidity. A model is proposed for the water-mediated contact in which it is shown that the water layer between two hydrophilic surfaces with high relative humidity behaves as a lubricant.

Effect of Sliding Velocity on 3D Rough Surface in Mixed Lubrication Regime (속도의 영향에 따른 3차원 거친 표면의 혼합윤활해석)

  • Lim, DongJin;Moon, Sukman;Cho, Yongjoo
    • Tribology and Lubricants
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    • v.29 no.1
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    • pp.27-32
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    • 2013
  • This study examined the effects of surface roughness in the mixed lubrication regime of smooth and rough surfaces for roller bearings. The average flow model was adopted for interaction between the flow rheology of the lubricant and the surface roughness. The average Reynolds equation and related flow factor that describes the coupled effects of surface roughness and flow rheology, the viscosity-pressure and density-pressure equations, the elastic deformation equation, and the force balance equation were solved simultaneously. The results showed that the effects of surface roughness on the film thickness and pressure distribution should be considered, especially in elastohydrodynamic lubrication contact problems.

Thin Film Elastohydrodynamcic Lubrication of Nanometer Scale (나노 미터 크기 유막에서의 탄성유체윤활)

  • 장시열
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.173-182
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    • 1997
  • In many practical lubricated contacts such as a rough concentrated contact on the sliding of nominally flat surfaces, the fluid may be of molecular (nanometer) scale owing to the asperity interactions on the surfaces. Under this condition, there is insufficient lubricant on the concentrated contact spot to maintain a realistic continuum. Rheological behavior for this kind of concentrated contact was studied to know whether the application of viscous fluid model is appropriate. The interaction of two rough surfaces is simplified as perfectly flat-rough surfaces contact under certain conditions by "composite topography" and for a nanometer scale fluid film, three kinds of rheological fluid behavior are analyzed in elastohydrodynamic asperity point contact.t contact.

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Tribological Properties of Carbonaceous Ingredients such as Natural Graphite, Artificial Graphite, and Cokes in Automotive Brake Friction Materials

  • Kim, Yoon-Jun;Lee, Kang-Sun;Park, Sung-Bin;Jang, Ho
    • KSTLE International Journal
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    • v.10 no.1_2
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    • pp.43-47
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    • 2009
  • Influences of carbonaceous ingredient as a solid lubricant in automotive friction materials on friction properties were studied. Three types of carbonaceous ingredients such as natural graphite, artificial graphite, and cokes were mixed using a constrained mixture design. A 1/5 scale brake dynamometer was used to obtain tribological properties. Results showed that cokes substantially increased the friction coefficient, and natural graphite effectively reduced stick-slip phenomena. This significant difference was attributed to the formation of the friction film on the brake pad which was shown to be strongly dependent on the graphite types. The different crystal structures of the carbonaceous solid lubricants played a significant role in the formation of friction film at the interface.

A Study on the press warm forming of stainless-aluminum clad sheet metals (스테인레스-알루미늄 클래드 강판재의 프레스 온간 성형 연구)

  • 류호연;박건규;김종호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06b
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    • pp.8-18
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    • 1998
  • The effect of press warm forming in cylindrical deep drawing of stainless-aluminum clad sheet metals are examined . The temperature of die and blank holder is varied from room temperature to 20$0^{\circ}C$, while the punch is kept cooled during test to increase the fracture strength of workpiece on the punch corner area. Test materials chosen for experiments are STS304-Al050-STS304, STS304-A1050-STS430-, STS304 and Al050 metals and teflon film as a lubricant is used on both sides of a workpiece. The limit drawing ration as well as quality of drawn cups (distribution of thickness and hardness)are investigated and discussed.

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Sloshing Flow of Highly-Viscous Fluid in a Rectangular Box (사각용기에서 발생하는 고점성 유체의 슬로싱 유동)

  • park, Jun Sang
    • Journal of the Korean Society of Visualization
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    • v.17 no.3
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    • pp.39-45
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    • 2019
  • A study on the sloshing flow of highly-viscous fluid in a rectangular box was made by both of theoretical approach and experimental visualization method. Assuming a smallness of external forcing to oscillate the container, it was investigated a linear sloshing flow of highly-viscous fluid utilizing asymptotic analysis by Taylor-series expansion as a small parameter Re (≪1) in which Re denotes Reynolds number. The theory predict that, during all cycles of sloshing, a linear shape of free surface will prevail in a bulk zone and it has confirmed in experiment. The relevance of perfect slip boundary condition, adopted in theoretical approach, to the bulk zone flow at the container wall was tested in experiment. It is found that quasi-steady coated thin film, which makes a lubricant layer between bulk flow and solid wall, is generated on the wall and the film makes a role to perfect slip boundary condition.

The Stability of the Flexible Rotor Mounted on Circumferentially Grooved Floating Ring Journal Bearings (원주방향 급유홈 프로팅링 저널베어링으로 지지된 탄성 회전체의 안정성)

  • 정연민;김경웅
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.12
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    • pp.2205-2215
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    • 1992
  • The stability of the flexible rotor mounted on circumferentially grooved floating ring journal bearings was investigated theoretically and experimentally. The floating ring journal bearing was analyzed by using JFO reformation boundary condition. The flexible shaft was analyzed by the finite element method based on Rayleigh beam theory. It was found that the measured ring speed agrees well with the theoretical results. The instability of the system due to not only the outer film but also the inner film of the bearing could be predicted by the theory which allows negative vapor pressure. The tendency that reducing the supply pressure of lubricant stabilizes the system was observed both experimentally and theoretically.

A Study on Friction Coefficient for Sheet Metal Forming (판재 성형을 위한 마찰 계수에 관한 연구)

  • Park D. H.;Kang S. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.28-31
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    • 2001
  • Friction for sheet metal forming affects improvement of deep drawing formability. The deep drawing is affected by many process variables, such as lubricant, blank shapes, shape radius and so on. Especially, lubrication is very important formability factor. In this study, in order to investigate fraction coefficient of sheet metal forming, we examined friction test about three conditions, such as non-lubrication, full lubrication and film lubrication. We measured friction coefficient according to pin load under the conditions like deep drawing die. Mean friction coefficient for film lubrication condition would be very useful value to improve drawability.

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A Study on Wear Properties of Journal Bearing with Sommerfeld Number Variation (저어널 베어링의 좀머펠트 수 변화에 따른 마모 특성에 관한 연구)

  • 김철우;김경웅
    • Tribology and Lubricants
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    • v.13 no.2
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    • pp.16-26
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    • 1997
  • In this paper, the characteristics of lubrication and wear phenomena of journal bearing with respect to film parameter and Sommerfeld number variation are investigated experimentally and the design criterion for the hydrodynamic journal bearing is presented to avoid wear and seizure. Experimental work is performed with various rotating speed and load, and lubricant is used synthetic oil and mineral oil. By the results of the experiment, it is found that friction coefficient is decreased as Sommerfeld number is decreased, and that wear phenomenon is observed when Sommerfeld number is below $9$\times$10^{-4}$ and there are much alike in wear properties between synthetic and mineral oil.

A Study on the Measurement for the Nano Scale Film Formation of Ultra Low Aspect Ratio

  • Jang Siyoul;Kong Hyunsang
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.283-288
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    • 2004
  • The measurement of ultra low aspect ratio fluid film thickness is very crucial technique both for the verification of lubrication media characteristics and for the clearance design in many precision components such as MEMS, precision bearings and other slideways. Many technologies are applied to the measurement of ultra low aspect ratio fluid film thickness (i.e. elastohydrodynamic lubrication film thickness). In particular, in-situ optical interferometric method has many advantages in making the actual contact behaviors realized with the experimental apparatus. This measurement method also does the monitoring of the surface defects and fractures happening during the contact behavior, which are delicately influenced by the surface conditions such as load, velocity, lubricant media as well as surface roughness. Careful selection of incident lights greatly enhances the fringe resolutions up to $\~1.0$ nanometer scale with digital image processing technology. In this work, it is found that coaxial aligning trichromatic incident light filtering system developed by the author can provide much finer resolution of ultra low aspect ratio fluid film thickness than monochromatic or dichromatic incident lights, because it has much more spectrums of color components to be discriminated according the variations of film thickness. For the measured interferometric images of ultra low aspect ratio fluid film thickness it is shown how the film thickness is finely digitalized and measured in nanometer scale with digital image processing technology and space layer method. The developed measurement system can make it possible to visualize the contact deformations and possible fractures of contacting surface under the repeated loading condition.

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