• 제목/요약/키워드: low-formaldehyde resin

검색결과 40건 처리시간 0.025초

Phenol-Formaldehyde (PF) Resin Bonded Medium Density Fiberboard

  • Park, Byung-Dae;Riedl, Bernard;Park, Sang-Jin
    • Journal of the Korean Wood Science and Technology
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    • 제27권1호
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    • pp.64-71
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    • 1999
  • 본 연구는 통상적으로 충밀도 섬유판 제조에 사용되고있는 요소수지를 페놀수지로 대체함으로써 그 장단점을 찾아 보기 위해 실행되었다. 페놀수지을 이용해 제조한 중밀도 섬유판의 성능은 표준 요건을 충족시켰으며 높은 내구성을 보였다. 아울러 24 시간 냉수 침적후 두께팽창은 2 퍼센트 이하로 낮게 나타났다. 요소수지를 페놀수지로 대체했을 경우 단점들은 비교적 높은 수지함량 (8% 섬유전건종량기준)과 긴 열압시간 (7 분)으로 판명되었다. 이러한 결과들은 페놀수지을 사용한 중밀도 섬유판제조시 열압공정의 최적화가 되어야함을 시사하였다.

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악기 향판재의 최적공진비에 미치는 접착제의 영향 (Effect of Adhesives on the Best Acoustic Radiation Ratio of Sound board for Musical Instrument)

  • 이화형
    • 한국가구학회지
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    • 제11권1호
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    • pp.25-29
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    • 2000
  • This study was carried out to analyze the ultrasonic properties of sound board which was glued with various adhesives and to evaluate which adhesive is the best for the acoustic radiation of the musical instrument. The results are as follows: 1. Animal glue is the best adhesive for the sound board with respect to the acoustic radiation ratio of the musical instruments. Epoxy resin and polyvinyl acetate resin are the next group, urea formaldehyde resin and Hot melt are the third group, polychloroprene(CR) resin is the lowest. 2. Epoxy resin, animal glue and Titebond(PVA) give the highest shear strength and the highest wood failure relatively Hot melt and polychloroprene(CR) resin do not meet the standard because of low wood failure.

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합판용(合板用) 요소(尿素), 요소(尿素) 메라민 공축합(共縮合) 및 수용성(水溶性) 석탄산수지(石炭酸樹脂) 접착(接着)의 증량(増量)에 관(関)한 연구(硏究) (A Study on the Extension of Urea, Urea-Melamine Copolymer and Water Soluble Phenol Resin Adhesives of Plywood)

  • 이필우;권진헌
    • 한국산림과학회지
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    • 제48권1호
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    • pp.40-50
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    • 1980
  • 본(本) 연구(硏究)는 합판공장(合板工場)에서 증량제(増量剤)로 사용(使用)하고 있는 도입소맥분(導入小麥粉)을 국내(国內)에서 값싸게 생산(生産)할 수 있는 증량제(増量剤)로 대체(代替)키 위한 가능성(可能性)을 규명하기 위해 실시(実施)되었다. 증량재료(増量材料)로는 주(主)로 삼립부산물(森林副産物)을 이용개발(利用開発)키 위(爲)해서 밀가루, 목분(木粉), 수피(樹皮), 소나무낙엽(落葉), 포푸리낙엽(落葉)을 택(擇)하였으며 각각(各各) $100{\sim}105^{\circ}C$에서 24시간(時間)동안 전건(全乾) 시킨 다음 60~100mesh로 분쇄(粉碎)하였다. 증량방법(増量方法)은 요소수지(尿素樹脂)와 요소(尿素)-melamine 공축합수지(共縮合樹脂)는 소맥분(小麥粉), 목분(木粉), 수피분(樹皮粉), 포푸라낙엽분(落葉粉)을 각각(各各) 10, 20, 30, 50%로 증량(増量)하였으며 수용성석탄산수지(水溶性石炭酸樹脂)는 소맥분(小麥粉), 목분(木粉), 수피분(樹皮粉), 소나무낙엽분(落葉粉)을 각각(各各) 10, 20, 30, 50%로 증량(増量)하였다. 본(本) 연구(硏究)에서 얻은 결론(結論)은 다음과 같다. 1. 요소수지(尿素樹脂)에 있어서는 상태(常態) 및 내수접착력(耐水接着力) 모두 소맥분(小麥粉)을 능가(能加)하는 증량제(増量剤)가 없었다. 2. 요소(尿素)-melamine 공축합수지(共縮合樹脂)에 있어서 접착력(接着力)은 요소수지(尿素樹脂)보다 대체로 모두 양호(良好)하였으나 상태접착력(常態接着力)에 있어서 소맥분(小麥粉)보다 좋은 접착제(接着剤)는 없었다. 3. 요소(尿素)-melamine 공축합수지(共縮合樹脂)에 있어서 내수접착력(耐水接着力)의 경우 10, 20%증량(増量)에서 포푸라낙엽분(落葉粉), 소맥분(小麥粉), 목분(木粉)이 가장 양호(良好)했으며 이들간(間)의 유의적(有意的)인 차이(差異)는 없었다. 4. 수용성석탄산수지(水溶性石炭酸樹脂)의 경우 상태접착력(常態接着力)은 10% 증량(増量)의 경우 소맥분(小麥粉)보다도 소나무낙엽분(落葉粉)이 더 양호(良好)하였으며 20% 증량(増量)의 경우도 유의적(有意的)인 차이(差異)는 없었다. 5. 수용성석탄산수지(水溶性石炭酸樹脂)의 경우 내수접착력(耐水接着力)은 10% 증량(増量)의 경우 목분(木粉)이 소맥분(小麥粉)보다 우수(優秀)했으며 20, 30, 50% 증량(増量)의 경우 목분(木粉) 및 수피분(樹皮粉)은 소맥분(小麥粉)보다도 양호(良好)하였다.

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다양한 접착제로 제조한 단열재용 저밀도섬유판의 특성(II) - 폼알데하이드·총휘발성유기화합물 방출 특성 및 연소 형상 - (Characteristics of Low Density Fiberboards Bonded with Different Adhesives for Thermal Insulation (II) - Formaldehyde·Total Volatile Organic Compounds Emission Properties and Combustion Shapes -)

  • 장재혁;이민;강은창;이상민
    • Journal of the Korean Wood Science and Technology
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    • 제45권5호
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    • pp.580-587
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    • 2017
  • 목섬유 단열재는 친환경 고단열성에 기인하여 저에너지 및 쾌적하고 안전한 주거 공간 형성을 위한 핵심 건축재료로 고려된다. 본 연구에서는 서로 다른 접착제로 제조한 단열재용 저밀도섬유판의 폼알데하이드(HCHO) 총휘발성유기화합물(TVOC) 방출 및 화염에 의한 연소 형상을 조사하였다. 멜라민 요소 폼알데하이드(MUF), 페놀 폼알데하이드(PF), emulsified methylene diphenyl diisocyanate (eMDI) 및 라텍스 수지 접착제 등으로 제조한 저밀도섬유판 4종의 HCHO TVOC 방출 특성 및 연소 형상은 각각 챔버법과 화염실험을 통하여 분석하였다. 그 결과 MUF, eMDI, 라텍스 수지 접착제로 제조한 저밀도섬유판들은 Super $E_0$급의 우수한 HCHO 저방출 성능을 나타냈다. 반면 PF 수지로 제조된 저밀도섬유판은 $E_0$급 성능을 나타내었다. TVOC 방출량은 모든 저밀도섬유판이 국내 실내공기질 기준(이하 $400{\mu}g/m^2{\cdot}h$)을 만족하였으며, 기존 석유계 합성원료 기반의 단열재보다 낮은 수치를 나타냈다. 그중에서도 특히 eMDI 수지 접착제로 제조한 경우에서는 HCHO 및 TVOC 방출량이 각각 $0.14mg/{\ell}$, $12{\mu}g/m^2{\cdot}h$로 가장 낮게 측정되었다. 그러나 eMDI로 제조한 저밀도섬유판에서 방출된 VOC의 성분을 조사한 결과, 톨루엔 성분($3{\mu}g/m^2{\cdot}h$)이 소량 검출되었다. 화염에 의한 연소시험에서는 MUF 수지 접착제로 제조한 저밀도섬유판이 다른 경우에 비하여 연소 후 비교적 가장 양호한 형상을 나타내었다. HCHO 및 TVOC 방출 특성, 연소 형상을 고려하였을 때 단열재용 저밀도섬유판은 MUF 수지 접착제가 가장 적합할 것으로 판단된다.

철도차량 및 지하철 불연 내장재 페놀 SMC 개발 (Development of Phenolic SMC for The Rail)

  • 김영근;신동혁;김영민;박종욱;민재준
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 춘계학술발표대회 논문집
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    • pp.55-58
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    • 2004
  • Phenolin resin, prepared form phenol and formaldehyde, is one of the oldest thermosetting resins available. Phenolic resins are cured via condensation polymerization with evolution of water, which in molding process is a big problem. The use of phenolic resins in glass fiber composites is growing, primarily due to their low flame spread, low smoke generation and low smoke toxicity properties. SMC of phenolics has been rearched since the 1986. The technology challenge was to match resin viscosity, handling and cure with those for the polyester SMC to avoid any special processing for fabricators and end users. Phenolic SMC was chosen because of the ease of molding to the required shape with light- weight, thin wall structure and with excellent fire protection.

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Performance of Six-Layered Cross Laminated Timber of Fast-Growing Species Glued with Tannin Resorcinol Formaldehyde

  • Deazy Rachmi TRISATYA;Adi SANTOSO;Abdurrachman ABDURRACHMAN;Dina Alva PRASTIWI
    • Journal of the Korean Wood Science and Technology
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    • 제51권2호
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    • pp.81-97
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    • 2023
  • The aim of this study were to evaluate tannin resorcinol formaldehyde (TRF) for the preparation of cross-laminated timbers (CLTs) made from fast-growing tree species and to analyze the physical and mechanical properties of CLTs. TRF copolymer resin was prepared by using the bark extracts of Swietenia mahagoni (L.) Jacq. It was observed that the TRF adhesive possessed less solid content (23.59%), high viscosity (11.35 poise), and high pH values (10.0) compared to the standard phenol resorcinol formaldehyde. The TRF adhesive was applied to produce CLTs with the addition of 15% tapioca and flour as an extender. The six-layered CLTs were produced from sengon (Falcataria moluccana Miq.), jabon [Anthocephalus cadamba (Roxb) Miq.], coconut (Cocos nucifera L.), and the combination of coconut-jabon and coconut-sengon wood. The analysis of variance revealed that the layer composition of CLT significantly affected the physical and mechanical properties of the beam. While the modulus of rupture met the standard, the moisture content and modulus of elasticity values did not fulfill JAS 1152-2007. All of the CLTs produced in this study demonstrated low formaldehyde emission, ranging from 0.001 mg/L to 0.003 mg/L, thereby satisfying the JAS 1152 for structural glue laminated timber.

구형 페놀수지 입자의 크레졸을 이용한 가교조절 및 탄화물성 변화 (Crosslinking Density Control and Its Carbonization Characteristics of Spherical Phenolic Resin Particles by Using Cresol as Comonomer)

  • 한동석;김홍경
    • Korean Chemical Engineering Research
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    • 제58권4호
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    • pp.618-623
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    • 2020
  • 구형 페놀수지 입자 및 상대적으로 가교밀도가 낮은 구형 페놀-크레졸 공중합체 수지를 페놀, ortho-크레졸, 및 포름알데히드로부터 염기성 촉매인 트리에틸아민(triethylamine)의 존재 하에 98 ℃에서 현탁중합을 통하여 합성하였다. 페놀은 두 개의 ortho 및 한 개의 para 위치에서 포름알데히드와 반응하여 가교구조를 형성하지만 ortho-크레졸은 선점된 하나의 ortho 위치의 methyl 기로 인하여 공중합 시 가교 밀도를 저하시킨다. 그 영향으로 700 ℃ 질소 환경에서의 탄화 시 구형 페놀수지 비드에 비해 구형 페놀-크레졸 공중합체 수지의 경우 겉보기 밀도의 감소와 함께 수축율의 증가 현상이 일어나는 것을 확인할 수 있었다. 크레졸 올리고머의 분자량이 증가함에 따라 탄화 된 공중 합체 비드의 기공 반경이 감소하여 밀도 및 수축 결과와 일치 하였으며, 크레졸을 이용하여 구형 페놀수지 입자의 가교도를 조절함으로써 탄화과정에서의 밀도 감소율이 약 3~6%포인트 증가되고, 수축율은 약 6~20%포인트 증가함을 확인하였다.

Properties of Glued Laminated Timber Made from Fast-growing Species with Mangium Tannin and Phenol Resorcinol Formaldehyde Adhesives

  • Hendrik, Jessica;Hadi, Yusuf Sudo;Massijaya, Muh Yusram;Santoso, Adi;Pizzi, Antonio
    • Journal of the Korean Wood Science and Technology
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    • 제47권3호
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    • pp.253-264
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    • 2019
  • This study characterized the chemical compounds in tannin from mangium (Acacia mangium) bark extract and determined the physical-mechanical properties of glued laminated timber (glulam) made from sengon (Falcataria moluccana), jabon (Anthocephalus cadamba), and mangium wood. The adhesives used to prepare the glulam were based on mangium tannin and phenol resorcinol formaldehyde resin. Five-layer glulam beams measuring $5cm{\times}6cm{\times}120cm$ in thickness, width, and length, respectively, were made with a glue spread of $280g/m^2$ for each glue line, cold pressing at $10.5kgf/cm^2$ for 4 h and clamping for 20 h. Condensed mangium tannin consisted of 49.08% phenolic compounds with an average molecular weight of 4745. The degree of crystallinity was 14.8%. The Stiasny number was 47.22%. The density and the moisture content of the glulams differed from those of the corresponding solid woods with mangium having the lowest moisture content (9.58%) and the highest density ($0.66g/cm^3$). The modulus of rupture for all glulam beams met the JAS 234-2003 standard but the modulus of elasticity and the shear strength values did not. Glulam beams made with tannin had high delamination under dry and wet conditions, but glulam made from sengon and jabon wood met the standard's requirements. All glulam beams had low formaldehyde emissions and were classified as $F^{****}$ for formaldehyde emissions according to the JAS 234 (2003) standard.

능동포집과 확산포집법에 의한 일부합판제조업의 공정별 포름알데하이드 농도 비교 (Comparison of Active and Passive Sampling Methods for Formaldehyde Concentrations Among Workplaces in Some Plywood Industries)

  • 장미;김현욱
    • 한국산업보건학회지
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    • 제6권1호
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    • pp.17-27
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    • 1996
  • This study was designed to survey exposure levels of formaldehyde among workplaces in some plywood industries and to compare three sampling methods including the impinger method(IM, NIOSH method No. 3500), the solid sorbent tube method(SS, NIOSH method No. 2541), and the passive bubbler monitor method(PB, SKC). The survey was conducted in seven particle board manufacturing factories, two resin manufacturing factories and two plywood manufacturing factories in Incheon area during the period from March 6 to April 20, 1995. The workplaces included were the hot/cold press, the roller/spreader, the soaking/drying, and the reaction/mixing areas. The results were as follows; 1. The average(GM, GSD) concentrations of formaldehyde by sampling methods were 0.11(4.43) ppm by IM, 0.27(2.03) ppm by SS, and 0.29(2.04) ppm by PB, respectively. The concentrations by 1M method were statistically very significantly lower than those of SS and PB methods, particularly at low air borne concentrations of formaldehyde (p<0.001). 2. The area average concentrations of formaldehyde by workplaces measured with PB bubblers were 0.23(2.08) ppm from the press, 0.23(1.77) ppm from the spreader, 0.24(1.51) ppm from the soaking, and 0.46(1.96) ppm from the reaction areas, respectively. The personal average concentrations of formaldehyde by workplaces measured with PB bubblers were 0.30(1.77) ppm from the press, 0.33(1.54) ppm from the spreader, 0.36(1.46) ppm from the soaking, and 0.84(1.19) ppm from the reaction areas, respectively. 3. No statistically significant differences of formaldehyde concentrations among workplaces except the reaction area(p<0.001) were found. 4. Formaldehyde concentrations from personal samples were higher than those of from area sam pies in all workplaces studied. But no statistically significant differences of formaldehyde concentrations both area and personal samples were found. In conclusion, this study found that although formaldehyde concentrations in some plywood industries in Incheon area were below the regulatory limit of 1 ppm, they were over the limits recommended by NIOSH and ACGIH. This study also suggests that the impinger method may underestimate true formaldehyde concentrations. It implies that there will be more workplaces not meeting current regulatory limit if either the solid sorbent or passive bubbler methods were used instead of the impinger method. It is suggested that passive monitors will be a reasonable alternative for area and personal sampling of formaldehyde if the accuracy and validity of passive monitors be verified before use.

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저농도 페놀수지 주입처리에 의한 평죽판 개발(1) (Development of Compressed-flattened Bamboo Impregnated with Low Molecular Weight PF Resin(1))

  • 이화형;김관의
    • 한국가구학회지
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    • 제12권2호
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    • pp.29-38
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    • 2001
  • This study was carried out to develope a new process of flattening bamboo pieces(3 months old) by two steps of utilizing microwave oven and hot press. Internode bamboo pieces were impregnated with low molecular weight phenol formaldehyde resin (PF) under vacuum of 76 cmHg, heated in a household microwave oven in 1 minute, pressed on the temperature of $145^{\circ}C$ by the hot press for 10 minute, and then cooled by the cold press in their flattened form. The physical and mechanical . Properties of compressed flattened bamboo were as follows: 1) PF1(Mw:427) and PF2(Mw:246) sol. met the success of flattening of internode bamboo pieces in both of P. bambusoides and P. nigra var. PF2 showed the more plasticity to flatten the bamboo than PFI. The PF2 sol. with low molecular weight(Mw:246) gave the more weight gain than that of PF1 in the equal concentration. PF1 of 5% (NVC) and PF2 of 10% (NVC) sol. gave the best result for physical and mechanical properties and from a economical view point. 2) The PFI of 5% (NVC) sol. with low molecular weight decreased the water absorption of 62-63% and increased the bending strength (MaR) of 80-90%, compression strength of 43-54%. 3) The PF2 of 10% (NVC) sol. with low molecular weight decreased the water absorption of 56-57% and increased the bending strength (MaR) of 64-86%, compression strength of 39-63%.

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