• Title/Summary/Keyword: looper

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Width Prediction Model and Control System using Neural Network and Fuzzy in Hot Strip Finishing Mills (신경회로망과 퍼지 논리를 이용한 열간 사상압연 폭 예측 모델 및 제어기 개발)

  • Hwang, I-Cheal;Park, Cheol-Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.13 no.4
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    • pp.296-303
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    • 2007
  • This paper proposes a new width control system composed of an ANWC(Automatic Neural network based Width Control) and a fuzzy-PID controller in hot strip finishing mills which aims at obtaining the desirable width. The ANWC is designed using a neural network based width prediction model to minimize a width variation between the measured width and its target value. Input variables for the neural network model are chosen by using the hypothesis testing. The fuzzy-PlD control system is also designed to obtain the fast looper response and the high width control precision in the finishing mill. It is shown through the field test of the Pohang no. 1 hot strip mill of POSCO that the performance of the width margin is considerably improved by the proposed control schemes.

Technology of Dimensional Control for Different Thickness Strip in Hot Strip Finishing Mills (열간 마무리압연에서 이종두께 강판의 치수제어기술)

  • Lee, Sang Ho;Park, Hong Bae;Park, Cheol Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.8
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    • pp.735-741
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    • 2015
  • In this paper, we suggest a dimensional controller to produce a different thickness strip without adding production facilities at the same steel. We describe the model for the non-linear thickness and speed setup, and drive a variation of the speed and thickness with Talyor expansion. The control algorithm is composed of 8 steps and the transient condition is added in order to maintain a mass flow between stands. A simulator is developed in order to verify the algorithm, and includes a non-linear rolling model, the tension model, AGC model, the disturbance model, and so on. From the simulation results by disturbances, we show that the thickness, tension and looper angle are converged to the set condition when we change the rolling conditions.

Development of Hot Rolling Process Analysis Simulator and Its Application(II) (열간압연 공정 해석용 시뮬레이터의 개발과 응용(II))

  • 이원호;이상룡
    • Transactions of Materials Processing
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    • v.8 no.1
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    • pp.78-91
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    • 1999
  • The endless hot rolling has been focused as an innovative process technology for increasing the productivity drastically and reducing the imperfection of quality in hot rolled steel strip. To realize it in actual mill, a lots of new facilities such as bar coiler, movable LASER welder and high speed strip shear should be equipped. And also it is necessary to develop the control technique for changing the roll gap and rolling speed during rolling, which is named as Flying Gap and Speed Change control technology. To prevent a strip rupture caused by excessive tension, it is very important to minimize fluctuations in strip thickness and intension during FGSC control. In this paper, the mathematical model for FGSC control algorithm was suggested and dynamic simulation is performed to accertain the effect of suggested control method on fluctuations in strip thickness and tension. For endless hot rolling simulation, a lots of FGSC control situations, for instance - strip thickness change from strip to strip - strip width change from strip to strip - carbon content change from strip to strip are considered.

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Discover of the American Green-striped Forest Looper, Melanolophia imitata (Walker) Lepidoptera; Geometridae) in Korea (자나방과 (Lepidoptera;Geometridae)의 한국 미기록종 1종 보고)

  • Evgeny A. Belijaev
    • Korean journal of applied entomology
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    • v.40 no.1
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    • pp.1-4
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    • 2001
  • The American species Melanolophia imitata (Walker) is recorded for the fist time from Korea. The species attacks various coniferous trees in Canada and, in prospect, it can stay a serious pest of forestry in East Asia.

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Development of Feed-forward AGC using Adaptive Control Algorithm (적응기법을 이용한 Feed-forward AGC 기술 개발)

  • 홍성철;이영교
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.168-171
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    • 2003
  • Generally RF AGC (Roll Force Automatic Gauge Control) controls the roll gap using the variation of rolling force caused by the roll eccentricity and the entry thickness of material, but RE AGC takes the bad effect of the roll eccentricity. The Feed-forward (FF) AGC method, which controls the next stand roll gap by the estimation of the thickness variation due to skid mark is needed to supplement the shortage of RF AGC. In this paper, an adaptive filtering method which takes account of the kind of material, the final objective thickness and the rolling speed is proposed to predict skid mark thickness variation. In addition, an improved estimation method of control point using a speedometer and looper angle is suggested. Via on line test, the performance improvement of the suggested FF AGC method is verified.

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A Neural Net Type Process Model for Enhancing Learning Compensation Function in Hot Strip Finishing Rolling Mill (열연 마무리 압연기에서 압연속도 학습보상기능개선을 위한 신경망형 공정 모델)

  • Hong, Seong-Cheol;Lee, Haiyoung
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.27 no.6
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    • pp.59-67
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    • 2013
  • This paper presents a neural net type process model for enhancing learning compensation function in hot strip finishing rolling mill. Adequate input and output variables of process model are chosen, the proposed model was designed as single layer neural net. Equivalent carbon content, strip thickness and rolling speed are suggested as input variables, and looper's manipulation variable is proposed as output variable. According to simulation result using process data to show the validity of the proposed process model, neural net type process model's outputs give almost similar data to process output under same input conditions.

Development of Technology for Setting Rolling Speed of Finishing Rolling Process in Hot Strip Mill (열연 마무리 압연공정 압연롤 회전속도 설정 기술 개발)

  • Hong, Seong-Cheol;Lee, Haiyoung
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.27 no.11
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    • pp.47-56
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    • 2013
  • Rolling speed, roll gap, and cooling pattern in hot strip finishing mill process should be determined before inserting strip into roll. Such parameters are initially calculated by a mathematical set-up model. The technique to find adequate roll speed via a mathematical model has inherently limit because required working conditions are various and rolling process is nonlinear. To improve the accuracy of initial rolling speed for a finishing mill, this paper suggests a correction technology for initial rolling speed. The proposed method was implemented in hot strip mill process. As the results, the magnitude of width error in strip head-end part caused by excessive strip tension was decreased remarkably.

Looperless Tension Control in Hot Rolling Process Using SVR

  • Shim, Jun-Hong;Han, Dong-Chang;Kim, Jeong-Don;Park, Cheol-Jae;Park, Hae-Doo;Lee, Suk-Gyu
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.403-407
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    • 2005
  • This paper proposes a looperless tension control algorithm which is robust to disturbance and tensional variation in rolling process using SVR(Support Vector Regression). Hot rolling process which is global technology to coil steel after continuous finishing process for welded bars followed by roughing mill process, becomes hot issue. Finishing mill process not only makes it possible to produce ultra thin steel strip(0.8 mm) but enhance the quality of terminals of coil, which increases the productivity due to faster process. Constant tension control between stands in hot rolling process is essential to enhance the quality of steel. Sensorless tension control is under research by some advanced companies to replace the conventional tension control method because in continuous finishing mill process, it is impossible to install the looper used in conventional control system. Simulation results show the effectiveness of the proposed algorithm.

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Estimation of thickness variation due to skid mark Using Speedometer (속도계를 이용한 스키드 마크로 인한 두께 변동량 추정)

  • 이영교;조성은;김상우;홍성철
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.40-40
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    • 2000
  • Generally a RF AGC controls the roll gap using the variation of rolling force caused by the roll eccentricity and the entry thickness of material, but these can not be classified. The Feed- forward AGC method, which controls the next stand roll 9ap by estimation the skid mark of the previous stand output thickness is needed to supplement the shortage of RF AGC. In this paper, an improved filtering method of skid mark which take account of the kinds of materials, the final objective thickness and the roll speed is proposed, In addition, an improved estimation method of control point using the speedometer and looper angle is suggested, Via simulation, the performance improvement of the suggested FF AGC method is verified.

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