• Title/Summary/Keyword: load distribution factor

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Reliability Estimation of Door Hinge for Rome Appliances (가전제품용 경첩의 신뢰성 추정)

  • Kim Jin Woo;Shin Jae Chul;Kim Myung Soo;Moon Ji Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.5 s.236
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    • pp.689-697
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    • 2005
  • This paper presents the reliability estimation of door hinge for home appliances, which consists of bushing and shaft. The predominant failure mechanism of bushing made of polyoxymethylene(POM) is brittle fracture due to decrease of strength caused by voids existing, and that of shaft made of acrylonitrile-butadiene-styrene(ABS) is creep due to plastic deformation caused by excessive temperature and lowering of glass transition temperature by absorbed moisture. Since the brittle fracture of bushing is overstress failure mechanism, the load-strength interference model is used to estimate the failure rate of it along with failure analysis. By the way, the creep of shaft is wearout failure mechanism, and an accelerated life test is then planned and implemented to estimate its lifetime. Through the technical review about failure mechanism, temperature and humidity are selected as accelerating variables. Assuming Weibull lifetime distribution and Eyring model, the life-stress relationship and acceleration factor, $B_{10}$ life and its lower bound with $90\%$ confidence at worst case use condition are estimated by analyzing the accelerated life test data.

Structural Integrity Evaluation for Crane Bracket of Armored Recovery Vehicle (구난장갑차 크레인 브래킷에 대한 구조건전성 평가)

  • Jung, Jae-Woong;Jung, Un-Hwa;Kim, Cheon-Soo;Yu, Young-Soo;Park, Kyung-Chul;Park, Ki-Chul
    • Journal of the Korea Institute of Military Science and Technology
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    • v.16 no.5
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    • pp.653-658
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    • 2013
  • For towing the new type armored vehicle and maintaining the close support, the armored recovery vehicle(ARV) with winch and crane has been developed. In case of crane, it is mainly used to salvage heavy objects by rotational and vertical motion. Especially, the crane bracket is very important parts due to fixing the ARV's body and rotary joint and preventing the force rotation of crane. Therefore, the crane bracket needs to have an enough strength to endure the high load and it is very important to analyze the stress distribution under loads. In the present work, the experimental and analytical investigation on structural integrity evaluation of crane bracket were carried out. The simulation of three-dimensional finite element method(FEM) was compared with experimental datum. From the numerical results, the FEM simulations corresponded well with th experimental results and the structural safety was confirmed by safety factor.

Study on Effective Case Depth for Case Hardened Rolling Bearings (탄소 표면경화처리 구름베어링의 유효 경화 깊이에 대한 고찰)

  • Lee, Han-Young
    • Tribology and Lubricants
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    • v.32 no.1
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    • pp.18-23
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    • 2016
  • The effective case depth for case-hardened rolling bearing has been discussed. For this purpose, rolling contact fatigue tests for ball bearings built with inner race of various hardness values were conducted until L10 calculating rating life using a bearing life test machine under radial loading. Then, the distribution of residual stress below the inner raceway, which depended on the hardness value, was measured by X-ray diffraction. As a result, the linear relationship was established between the hardness value of the inner race and the theoretical shear stress evaluated at the depth where the residual stress disappeared below the inner raceway. Based on the relationship, it could be found that the factor of safety in bearing manufacturer’s rules for the effective case depth of case hardened rolling bearings was set higher. However, it could be also found that the hardness values at the depth where the maximum shearing stress acted below the raceway surface in a tapered roller bearing hardened by the carburizing process, were not sufficient for preventing plastic deformation under the basic dynamic load rating. Consequently, further efforts were still required to reduce or to disperse the contact load on the material design of a rolling bearing in order to prolong its life.

Impact Analysis of the Power Generation Capacities of New and Renewable Energy on Peak Electricity Supply (신·재생에너지 전원이 피크타임 전력 공급에 미치는 영향)

  • Kim, Suduk;Kim, Yungsan
    • Environmental and Resource Economics Review
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    • v.15 no.2
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    • pp.269-296
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    • 2006
  • With the concern of the potential problems which can be observed in terms of the power supply of renewable energies, we need to analyze the impact of additional power generation capacities of renewable energy sources on peak load. Each renewable energy sources are dependent upon wind speed, solar radiation, head differences caused by lunar calendar. Considering that these exogenous renewable energy sources follow their own stochastic distributions, we analyze the probability distribution of the impact of each renewable energy power supply on peak load. As a conclusion, we note that traditional tools used for the analysis of power supply such as capacity factors are no longer appropriate for the analysis of renewable energy sources in that perspective.

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A Study on the Unity Power Factor Converter to Inhibit Harmonics of Distributed Line (배전선로의 고조파 성분억제가 가능한 단위역률 전력변환기 개발에 관한 연구)

  • 박성준;변영복;권순재;김철우
    • The Proceedings of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.9 no.5
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    • pp.57-63
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    • 1995
  • In this paper, 3-Phase PWM AC/DC step up type converter that reduces the harmonics and reactive power of the distribution line is analyzed and the stable control method is proposed as controlling the sinusoidal phase current and phase voltage in phase. In implementation of controller, simple control algorithm is derived as the instantaneous voltage control methods without current sensor. The instantaneous voltage is controled by PWM method and the switching frequency is presented in low range 3 [kHz] for reducing the switching loss. In case of active load, four quadrants operation converter regenerate power from the load to the power source is conducted. Through the computer simulation and experimentation, the proposed control method is justified.

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Reliability Estimation of Door Hinge for Home Appliances (가전제품용 경첩의 신뢰성 추정)

  • 문지섭;김진우;이재국;이희진;신재철;김명수
    • Proceedings of the Korean Reliability Society Conference
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    • 2004.07a
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    • pp.303-311
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    • 2004
  • This paper presents the reliability estimation of door hinge for home appliances, which consists of bushing and shaft. The predominant failure mechanism of bushing made of polyoxymethylene(POM) is brittle fracture due to decrease of strength caused by voids existing, and that of shaft made of acrylonitrile-butadiene-styrene(ABS) is creep due to plastic deformation caused by excessive temperature and lowering of glass transition temperature by absorbed moisture. Since the brittle fracture of bushing is overstress failure mechanism, the load-strength interference model is used to estimate the failure rate of it along with failure analysis. By the way, the creep of shaft is wearout failure mechanism, and an accelerated life test is then planned and implemented to estimate its lifetime. Through the technical review about failure mechanism, temperature and humidity are selected as accelerating variables. Assuming Weibull lifetime distribution and Eyring model, the life-stress relationship and acceleration factor, B$_{10}$ life and its lower bound with 90% confidence at worst case use condition are estimated by analyzing the accelerated life test data.a.

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Design Considerations for a Distributed Generation System Using a Voltage-Controlled Voltage Source Inverter

  • Ko, Sung-Hun;Lee, Su-Won;Lee, Seong-Ryong;Naya, Chemmangot V.;won, Chung-Yuen
    • Journal of Power Electronics
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    • v.9 no.4
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    • pp.643-653
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    • 2009
  • Voltage-controlled voltage source inverter (VCVSI) based distributed generation systems (DGS) using renewable energy sources (RES) is becoming increasingly popular as grid support systems in both remote isolated grids as well as end of rural distribution lines. In VCVSI based DGS for load voltage stabilization, the power angle between the VCVSI output voltage and the grid is an important design parameter because it affects not only the power flow and the power factor of the grid but also the capacity of the grid, the sizing of the decoupling inductor and the VCVSI. In this paper, the steady state modeling and analysis in terms of power flow and power demand of the each component in the system at the different values of maximum power angle is presented. System design considerations are examined for various load and grid conditions. Experimental results conducted on a I KVA VCVSI based DGS prove the analysis and simulation results.

Comparison of machine learning algorithms for regression and classification of ultimate load-carrying capacity of steel frames

  • Kim, Seung-Eock;Vu, Quang-Viet;Papazafeiropoulos, George;Kong, Zhengyi;Truong, Viet-Hung
    • Steel and Composite Structures
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    • v.37 no.2
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    • pp.193-209
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    • 2020
  • In this paper, the efficiency of five Machine Learning (ML) methods consisting of Deep Learning (DL), Support Vector Machine (SVM), Random Forest (RF), Decision Tree (DT), and Gradient Tree Booting (GTB) for regression and classification of the Ultimate Load Factor (ULF) of nonlinear inelastic steel frames is compared. For this purpose, a two-story, a six-story, and a twenty-story space frame are considered. An advanced nonlinear inelastic analysis is carried out for the steel frames to generate datasets for the training of the considered ML methods. In each dataset, the input variables are the geometric features of W-sections and the output variable is the ULF of the frame. The comparison between the five ML methods is made in terms of the mean-squared-error (MSE) for the regression models and the accuracy for the classification models, respectively. Moreover, the ULF distribution curve is calculated for each frame and the strength failure probability is estimated. It is found that the GTB method has the best efficiency in both regression and classification of ULF regardless of the number of training samples and the space frames considered.

Estimation of Contact Fatigue Life of a Girth Gear Based on Pinwheel (핀 휠 기반 거스 기어의 접촉 피로수명 평가)

  • Kwon, Soon-man;Shin, Heung Chul
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.4
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    • pp.245-252
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    • 2016
  • Girth gears are applied in the mining, cement, and mineral processing industries and used in various types of horizontal mills, rotary dryers and kilns, and other heavy-gear ring applications. The large ring gears are normally fitted outside mills or kilns to provide the primary rotational drive. Recently, an external pinwheel gear set (e-PGS) was introduced to overcome manufacturing problems associated with girth gears. e-PGS is also suitable for low-speed, heavy-duty mechanical transmission and dusty and poor-lubrication conditions. This paper first presents a new profile modification of root relief for the e-PGS cam pinion. We then investigate load-stress factors to estimate the surface fatigue life by varying the shape design parameters. The results show that the contact fatigue life of an e-PGS can be extended significantly by increasing the profile shift coefficient. However, support bearing life of the pinwheel depends more on the contact force distribution than the profile shift coefficient.

Development of Onboard Scales to Measure the Weight of Trucks (상용차량의 하중을 측정하기 위한 탑재형 자중계 개발)

  • Seo, Myoung Kook;Shin, Hee Yong;Lee, Ho Yeon;Ko, Jea Il;Tumenjargal, Enkhbaatar
    • Journal of Drive and Control
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    • v.18 no.1
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    • pp.9-16
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    • 2021
  • Overloaded vehicles increase the maintenance cost of road structures, and they are a major factor in causing damage to the roads and bridges. In addition, overloaded vehicles compromise the braking capability of the vehicle; thus, threatening the safety of the driver. In order to prevent overloading of vehicles, the government is cracking down on the roads by using a device that measures the weight of vehicles. But this process is inconvenient because the place where the equipment is installed is far away from where the cargo is loaded. Due to the limitations of these fixed weighing devices, there is a growing need for technology that can monitor vehicle weight distribution and overload conditions in real time. In this work, we develop an onboard scale that can measure the load (weight) of trucks in real time. The onboard scale consists of high sensors, a signal processing unit, and a display, and it measures the load using height-displacement of the vehicle's leaf spring suspension.