• Design & Manufacturing
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• 제18권2호
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• pp.29-34
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• 2024

This study intends to reduce forming load by adding die rotation to flange-upsetting process. Materials arc formed by the compression and rotational torque which are accrued from rotation of the lower die accompanied by axial compression of the punch. For the theoretic analysis of flange-upsetting process using rotation die, slab method was used. Furthermore, for the verification of the theoretic analysis results, FEM simulation using DEFORM 3D a commercial software was done, and through the model material experiment using Prasticine, the results were compared and reviewed. Flange-upsetting process using rotation die shows reduced forming load compared with process without die rotation and demonstrates uniform distribution of strain. And as for the effect of the reduction of forming load, the less the aspect ratio(h₀/d₀) and the greater friction coefficient, the greater effect is. With increase in die rotation velocity, the effect of forming load reduction also increases little by little, but its effect on forming load reduction is very negligible compared with other forming parameters. Theoretic analysis results and simulation results coincided pretty well. The flange-upsetting process using die rotation are evaluated as useful process that can produce reduction of forming load and uniform strain.

• Wind and Structures
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• 제28권4호
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• pp.215-224
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• 2019

Because of the particularity and complexity of direct air-cooling structures (ACS), wind parameters given in the general load codes are not suitable for the wind-resistant design. In order to investigate the wind loads of ACS, two 1/150 scaled three-span models were designed and fabricated, corresponding to a rigid model and an aero-elastic model, and wind tunnel tests were then carried out. The model used for testing the wind pressure distribution of the ACS was defined as the rigid model in this paper, and the stiffness of which was higher than that of the aero-elastic model. By testing the rigid model, the wind pressure distribution of the ACS model was studied, the shape coefficients of "A" shaped frame and windbreak walls, and the gust factor of the windbreak walls were determined. Through testing the aero-elastic model, the wind-induced dynamic responses of the ACS model was studied, and the wind vibration coefficients of ACS were determined based on the experimental displacement responses. The factors including wind direction angle and rotation of fan were taken into account in this test. The results indicated that the influence of running fans could be ignored in the structural design of ACS, and the wind direction angle had a certain effect on the parameters. Moreover, the shielding effect of windbreak walls induced that wind loads of the "A" shaped frame were all suction. Subsequently, based on the design formula of wind loads in accordance with the Chinese load code, the corresponding parameters were presented as a reference for wind-resistant design and wind load calculation of air-cooling structures.

• Tribology and Lubricants
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• 제14권2호
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• pp.35-41
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• 1998

The $WS_2$ solid lubricant synthesized through the vapour phase transport method was coated on the commercial bearing steel (SUJ 2) substrate, and the tribological behaviour of the lubricant was investigated using a ball-on-disk type tester. The $WS_2$ powder was spray-coated at room temperature using compressed air, and the change of friction coefficient was examined in various conditions, i.e., specimen configuration, atmosphere (air and nitrogen), applied load and rotating speed. $WS_2$ coated ball and disk showed the optimum friction coefficient of 0.07 and wear life of 45,000 cycles in the nitrogen atmosphere under 0.3 kgf and 100 rpm, whereas relatively high coefficient of 0.13 and reduced wear life of 4,000 cycles were observed in air atmosphere. The effect of rotating speed on the friction coefficient was not observed both in nitrogen and in air atmospheres. This confirmed that the spray-coated $WS_2$ solid lubricant was effective in reducing the friction coefficient and improving wear life in nitrogen atmosphere, and the oxygen and moisture existing in air could seriously deteriorate the lubrication effect of $WS_2$ coating layer.

• Journal of Advanced Marine Engineering and Technology
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• 제24권1호
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• pp.67-74
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• 2000

Recently, PTFE-polymide composites are being used self-lubricating parts for industrial field. Thus, this study is mainly concerned with friction and wear properties for the piston ring of non-lubricating air compressor which made of PTFE-polymide composites. The friction and wear test was carried out for the different composition ratio under the atomsphere room temperature and constant load of 7.69N and their friction and wear properties were compared with each other at various sliding speed. notable results are summarized as follows. PTFE 100% showed that friction coefficient was almost same values at 0.94 and 1.88m/s but the value was decreased at 2.83m/s because the friction temperature is higher than low speed. PTFE 80%-PI 20% showed the lowest mean friction coefficient at 2.83m/s. PTFE 20-PI 80% showed the highest friction coefficient at 0.94m/s and the value was decreased at high speed but the value is higher than other materials except PTFE 100 %. PI 100% showed the highest friction coefficient at 0.94 and 1.88m/s becuase adhesive wear mainly occurred that speed. PTFE 100% showed highest specific wear rate on the whole. Specific wear rate of PTFE 80%-PI 20% was almost the same value with PTFE 20%-PI80%. PI 100%showed the lowest value at high sliding speed because the friction surface was thicken and carbonated by high friction temperature.

• Tribology and Lubricants
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• 제34권4호
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• pp.132-137
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• 2018

Ultrasonic waves are used in various applications in multiple devices, sensors, and high-power machinery, such as processing machines, welders, and cleaners, because the acoustic vibration frequencies are above the human audible frequency range. In ultrasonic machining, electrical energy at a high frequency of 20 kHz or more is converted into mechanical vibration by a vibrator and an amplifier. This technique allows instantaneous separation between a tool and a workpiece during machining, machining by pulse impulse force at the time of re-contact and minimizes the minute elastic deformations of the workpiece and machine tools due to the cutting effect. The Al7075 alloy used in this study is a typical aluminum alloy with superior strength that is mainly used in aircrafts, automobiles, and sporting goods. To investigate the optimal conditions for machining aluminum alloy using ultrasonic vibration, the present experiment utilized the Taguchi orthogonal array method, and the coefficient of friction was analyzed using the characteristics of the Taguchi technique. In ultrasonic friction and abrasion tests, the changes in the friction coefficient were measured in the absence of ultrasonic vibrations and at 28 kHz and 40 kHz. As a result, the most considerable influence on the friction coefficient was found to be the normal load, and the frequency of ultrasonic vibrations increases, the coefficient of friction increases. It was thus confirmed that the amount of wear increases when ultrasonic vibration is applied.

• Tribology and Lubricants
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• 제25권4호
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• pp.217-224
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• 2009

In this study, friction tests were carried out in order to investigate the friction behavior of textured surface in unlubricated state using ball-on-disk type apparatus. Test specimens were SUJ2 bearing steel ball and SM45C steel disk. Square arrays of circular micro-dimples were created on the surface of disk specimen by Nd:YAG Laser. Friction tests were performed for the disk specimen with various micro-dimple parameters and was also conducted for the variation of normal loads and relative velocities. The results showed that fiction coefficient of textured surface was lower than that of non-textured surface and the deeper depth of micro-dimple was, the lower friction coefficient obtained at the same diameter of micro-dimple in unlubricated state. Area density of micro-dimple had an effect on the friction coefficient. It was also found that friction coefficient generally decreased with the increase of normal load and relative velocity.

• 한국지반공학회지:지반
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• 제12권1호
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• pp.47-62
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• 1996

The bedding zone which influence directly to the safety of dam is supporting the face slab under hydraulic load in concrete faced rockfill dam. In case that leakage is developed due to various ruptured joint or cracks of face slab and etc., the bedding zone should limit the leakage by low permeability and keep the internal stability. In this study for the proper coefficient of permeability various properties, such as gradation, dry density, performance of embankment work and etc. were analysed. The results from the large scale test of permeability and density are summerized as follows : 1. Coefficient of permeability is decreased clearly by increase of dry density. 2. The particles smaller than the No.4 strive( p,) greatly influences the permeability under dry density of 2.24t 1 m3. 3. In case of C.40 and p,40%, even if dry density decreased to 2.0t/m3, the permeability coefficient is assumed to u x1-scm/s and internal stability is abtained. 4. Generally in dam construction since dry density and uniformity coefficient of bedding zone were higher than 2.2t/m3 and 50 respectively p, of 30~40% is assumed to be suitable and permeability coefficient of below 1$\times$10-3cm l s is expectable.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2008년도 춘계학술대회 논문집
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• pp.996-1001
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• 2008

To stop the train safely within the limited traveling distance and reduce its speed to the desired speed, it is necessary to guarantee the correct braking force. Presently, most trains have electric propulsion system and have adopted combined electrical and mechanical(friction) braking system. The friction coefficient between brake disc and pad is an important parameter in determining the mechanical braking force. In general, friction coefficient data of braking material have been taken through the dynamo-test in a laboratory. This study have suggested two methodologies that can measure friction coefficient of braking material on the train's actual operating condition. The first is the direct method; measure the brake force and the clamping force applied on the mechanical brake by using strain gauges installed at the brake disk, and then calculate it. The second method is the indirect method; obtain the friction coefficient by using the train load and the equivalent brake force which is deducted the longitudinal force, such as resistance to motion, gradient resistance and curved resistance, from the inertia force applied to the train.

• KEPCO Journal on Electric Power and Energy
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• 제1권1호
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• pp.85-91
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• 2015

전력선 통신에서 사용되는 비접촉식 커플러의 신호 전달 특성을 향상시키기 위한 비접촉식 커플러의 구조와 자기장 결합에 대한 연구를 수행하였다. 비접촉식 커플러의 결합 구조를 분석하였고, Rogowski 코일을 이용한 커플러와 자성체 코어를 이용한 커플러를 제작하여 구조에 따른 신호 전달 특성을 분석하였다. 집중 정수 소자와 임피던스 트랜스포머를 이용한 임피던스 매칭법을 제안하여 협대역과 광대역에서 신호 전달 특성을 향상시켰고 전달 신호의 크기는 대역폭과 트레이드오프가 있음을 보였다. 본 연구는 추후 부하 변동에 따른 임피던스 매칭 연구에 도움을 줄 수 있다.

• Structural Engineering and Mechanics
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• 제90권3호
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• pp.273-285
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• 2024

Tapered girders emerged as an economical remedy for the challenges associated with constructing long-span buildings. From an economic standpoint, these systems offer significant advantages, such as wide spans, quick assembly, and convenient access to utilities between the beam's shallow sections and the ceiling below. Elastic-local buckling is among the various failure modes that structural designers must account for during the design process. Despite decades of study, there remains a demand for efficient and comprehensive procedures to streamline product design. One of the most pressing requirements is a better understanding of the tapered web plate girder's local buckling behavior. This paper conducts a comprehensive numerical analysis to estimate the critical buckling coefficient for simply supported tapered steel web plates, considering loading conditions involving compression and bending stresses. An eigenvalue analysis was carried out to determine the natural frequencies and corresponding mode shapes of tapered web plates with varying geometric parameters. Additionally, the study highlights the relative significance of various parameters affecting the local buckling phenomenon, including the tapering ratio of the panel, normalized plate length, and ratio of minimum to maximum compressive stresses. The regression analysis and optimization techniques were performed using MATLAB software for the results of the finite element models to propose a separate formula for each load case and a unified formula covering different compression and bending cases of the elastic local buckling coefficient. The results indicate that the proposed formulas are applicable for estimating the critical buckling coefficient for simply supported tapered steel web plates.