• 제목/요약/키워드: liquid phase sintering

검색결과 337건 처리시간 0.03초

$\beta$-$Al_2O_3$의 제조 및 전기전도도 (Preparation and Electrical Conductivity of $\beta$-$Al_2O_3$)

  • 송효일;김응수;윤기현
    • 한국세라믹학회지
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    • 제23권3호
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    • pp.1-8
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    • 1986
  • The preparation and electrical conductivity of $\beta$-$Al_2O_3$ are investigated as a function of $Na_2O$ content from the-oretical composition of $\beta$-$Al_2O_3$ to that of $\beta$"-$Al_2O_3$. $\beta$-$Al_2O_3$ $\beta$"$Al_2O_3$$\alpha$-Al2O3 and ${\gamma}$-NaAlO2 phases appear in the calcined powder at 125$0^{\circ}C$ for 2 hours. The majoity phase is $\beta$-$Al_2O_3$ in sintered specimens at 155$0^{\circ}C$ and 1$650^{\circ}C$ for 30 mins respectively and ${\gamma}$-4NaAlO_2$ phase also exists when Na2O content is over 10.39w/o ${\gamma}$-4NaAlO_2$ phase does not affect the grain growth of $\beta$-$Al_2O_3$ in sintering at 155$0^{\circ}C$ but acts as a reactive liquid for the abnormal grain growth of $\beta$-$Al_2O_3$in sintering at 1$650^{\circ}C$ The electrical conduction of $\beta$-$Al_2O_3$is predominated by 4Na^+$ ion. Contribution of ionic con-ductivity to total conductivity is gradually decreased with increasing temperature at given oxygen pressure and to -tal conductivity is increased by positive hole due to interstitial oxygen with increasing oxygen pressure.

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Lead-Borosilicate Glass계 LTCC용 유전체에 대한 고찰 (Investigation on Lead-Borosilicate Glass Based Dielectrics for LTCC)

  • 윤상옥;오창용;김관수;조태현;심상흥;박종국
    • 한국세라믹학회지
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    • 제43권6호
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    • pp.338-343
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    • 2006
  • The effects of lead-borosilicate glass frits on the sintering behavior and microwave dielectric properties of ceramic-glass composites were investigated as functions of glass composition of glass addition ($10{\sim}50vol%$), softening point (Ts) of the glass, and sintering temperature of the composites ($500{\sim}900^{\circ}C$ for 2 h). The addition of 50 vol% glass ensured successful sintering below $900^{\circ}C$. Sintering characteristics of the composites were well described in terms of Ts. PbO addition in to the glass enhanced the reaction with $Al_{2}O_3$ to form liquid phase and $PbAl_{2}Si_{2}O_8$, which was responsible to lower Ts. Dielectric constant(${\epsilon}_r$), $Q{\times}f_0$ and temperature coefficient of resonant frequency (${\tau}_f$) of the composite with 50 vol% glass contents ($B_{2}O_{3}:PbO:SiO_{2}:CaO:Al_{2}O_3$ = 5:40:45:5:5) demonstrated 8.5, 6,000 GHz, $-70\;ppm/^{\circ}C$, respectively, which is applicable to substrate requiring a low dielectric constant. When the same glass composition was applied sinter $MgTiO_3\;and\;TiO_2,\;at\;900^{\circ}C$ (50 vol% glass in total), the properties were 23.8, 4,000 GHz, $-65ppm/^{\circ}C$ and 31.1, 2,500 GHz, $+80ppm/^{\circ}C$ respectively, which is applicable to filter requiring an intermidiate dielectric constant.

Sintering Behavior of $Cr_2 O_3$-doped $UO_2$ Pellets

  • Kim, Keon-Sik;Song, Kun-Woo;Yang, Jae-Ho;Kang, Ki-Won;Jung, Youn -Ho;Kim, Gil-Moo
    • Nuclear Engineering and Technology
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    • 제35권1호
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    • pp.14-24
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    • 2003
  • This work investigates the effects of Cr$_2$O$_3$ and oxygen potential on grain growth and densification of UO$_2$ pellets. Powder mixtures of UO$_2$ and 0.03-0.4wt% Cr$_2$O$_3$ were pressed and sintered in 3 different gas atmospheres: the $H_2O$-to-H$_2$ ratios were 5$\times$10$^{-4}$ , 1$\times$10$^{-2}$ and 3$\times$10$^{-2}$ In the first gas atmosphere the Cr$_2$O$_3$ contents below 0.2 wt% have an insignificant effect on grain size, but the Cr$_2$O$_3$ contents more than 0.3 wt% promote grain growth in the inner zone of a pellet but not in the outer zone. In both the second and third atmospheres, the grain size increases with the Cr$_2$O$_3$ content. With the same level of Cr$_2$O$_3$ content the grain size is larger in the second atmosphere than in the third. Sintering behavior and developed microstructure are discussed in terms of the reduction of C$r^2$O$^3$ to Cr, the dissolution of C$r^2$O$^3$ in UO$_2$, and liquid phase sintering.

전고체전지용 붕산염 유리 세라믹 고체 전해질의 조성비에 따른 소결 특성 연구 (Sintering Behavior of Borate-Based Glass Ceramic Solid Electrolytes for All-Solid Batteries)

  • 이정민;정동석;강성현;;최은하;신원호
    • 한국전기전자재료학회논문지
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    • 제37권4호
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    • pp.445-450
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    • 2024
  • The expansion of lithium-ion battery usage beyond portable electronic devices to electric vehicles and energy storage systems is driven by their high energy density and favorable cycle characteristics. Enhancing the stability and performance of these batteries involves exploring solid electrolytes as alternatives to liquid ones. While sulfide-based solid electrolytes have received significant attention for commercialization, research on amorphous-phase glass solid electrolytes in oxide-based systems remains limited. Here, we investigate the glass transition temperatures and sintering behaviors by changing the molecular ratio of Li2O/B2O3 in borate glass comprising Li2O-B2O3-Al2O3 system. The glass transition temperature is decreasing as increasing the amount of Li2O. When we sintered at 450℃, just above the glass transition temperature, the samples did not consolidate well, while the proper sintered samples could be obtained under the higher temperature. We successfully obtained the borate glass ceramics phases by melt-quenching method, and the sintering characteristics are investigated. Future studies could explore optimizing ion conductivity through refining processing conditions, adjusting the glass former-to-modifier ratio, and incorporating additional Li salt to enhance the ionic conductivity.

(Ba1-2xNa2x)(Mg0.5-xZrxW0.5)O3 세라믹스의 마이크로파 유전특성 (Microwave Dielectric Properties of (Ba1-2xNa2x)(Mg0.5-xZrxW0.5)O3 Ceramics)

  • 윤상옥;홍창배;이윤중;김신
    • 한국전기전자재료학회논문지
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    • 제30권6호
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    • pp.356-360
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    • 2017
  • We investigated the phase evolution, microstructure, and microwave dielectric properties of Na- and Zr-doped $Ba(Mg_{0.5}W_{0.5})O_3$ [i.e., ($Ba_{1-2x}Na_{2x})(Mg_{0.5-x}Zr_xW_{0.5})O_3$] ceramics. $BaWO_4$ as a secondary phase was observed in all compositions, and it increased as the dopant concentration increased. All specimens revealed a dense microstructure. For the composition of x=0.01, polyhedral grains were observed. As the dopant concentration increased, the densification and the grain growth were promoted by a liquid phase. The quality factor($Q{\times}f_0$) decreased remarkably, whereas the dielectric constant (${\varepsilon}_r$) tended to decrease as the dopant concentration increased. The dielectric constant, quality factor, and temperature coefficient of the resonant frequency of the composition of x=0.01 sintered at $1,700^{\circ}C$ for 1 h were 18.6, 216,275 GHz, and $-22.0ppm/^{\circ}C$, respectively.

液狀 燒結에 의한 ${\beta}$-SIC TiB$_2$系 導電性 複合體의 特性(Ⅱ) (Properties of ${\beta}$-SIC TiB$_2$ Electroconductive Ceramic Composites Densified by Liquid-Phase Sintering(Ⅱ))

  • 신용덕;임승혁;송준태
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제50권6호
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    • pp.263-270
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    • 2001
  • The mechanical and electrical properties of the hot-pressed and annealed ${\beta}-SiC-TiB_2$,/TEX> electroconductive ceramic composites were investigated as function as functions of the liquid forming additives of $Al_2O_3+Y_2O_3$. The result of phase analysis of composites by XRD revealed ${\alpha}$-SiC(6H), $TiB_2$,/TEX>, and YAG($Al_5Y_3O_{12}$) crystal phase. The relative density and the mechanical properties of composites were increased with increasing $Al_2O_3+Y_2O_3$ contents in pressureless annealing method because YAG of reaction between $Al_2O_3$ was increased. The flexural strength showed the highest value of 458.9 MPa for composites added with 4 wt% $Al_2O_3+Y_2O_3$ additives in pressed annealing method at room temperature. Owing to crack deflection, crack bridging, phase transition and YAG of fracture toughness mechanism, the fracture toughness showed 7.1 MPa ${\cdot}\;m^{1/2}$ for composites added with 12 wt% $Al_2O_3+Y_2O_3$ additives in pressureless annealing method at room temperature. The electrical resistivity and the resistance temperature coefficient showed the lowest value of $6.0{\times}10^{-4}\;{\Omega}\;{\cdot}\;cm(25\'^{\circ}C}$ and $3.0{\times}10^{-3}/^{\circ}C$ for composite added with 12 wt% $Al_2O_3+Y_2O_3$ additives in pressureless annealing method at room temperature, respectively. The electrical resistivity of the composites was all positive temperature coefficient resistance(PTCR) in the temperature ranges from 25 $^{\circ}C$ to 700 $^{\circ}C$.

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액장 소결한 $\beta-SiC-TiB_2$계 전도성 복합체의 특성 (The Properties of $\beta-SiC-TiB_2$ Electroconductive Ceramic Composites Densified by Liquid-Phase Sintering)

  • 임승혁;신용덕;송준태
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제49권9호
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    • pp.510-515
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    • 2000
  • The mechanical and electrical properties of the hot-pressed and annealed $\beta-SiC-TiB_2$ electroconductive ceramic composites were investigated as a function of the liquid forming additives of Al_2O_3+Y_2O_34. The result of phase analysis of composites by XRD revealed $\alpha-SIC(6H)\;TiB_2,\; and YAG(Al5Y3O12) crystal phase. The relative density and the mechanical properties of composites were increased with increasing $Al_2O_3+Y_2O_34 contents because YAG of reaction between $Al_2O_3\; and\; Y_2O_3$ was increased. The Flexural strength showed the highest value of 432.5MPa for composites added with 12wt% $Al_2O_3+Y_2O_34 additives at room temperature. Owing to crack deflection crack bridging phase transition and TAG of fracture toughness mechanism the fracture toughness showed 7.1MPa.m1/2 for composites added with 12wt% $Al_2O_3+Y_2O_34 additives at room temperature. The electrical resistivity and the resistance temperature coefficient showed the lowest of $6.0\times10-4\Omega.cm\; and\; 3.1\times10-3/^{\circ}C4 respectively for composite added with 12wt% \Omega additives at room temperature. The electrical resistivity of the composites was all positive temperature coefficient resistance (PTCR) in the temperature range of $25^{\circ}C\; to\; 700^{\circ}C$.

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스파크 플라즈마 소결에 의한 액상소결 SiC-30 wt% TiC 복합체 (Liquid Phase Sintered SiC-30 wt% TiC Composites by Spark Plasma Sintering)

  • 조경식;이광순;송진호;김진영;송규호
    • 한국세라믹학회지
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    • 제40권8호
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    • pp.751-757
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    • 2003
  • 10 wt% A1$_2$O$_3$-Y$_2$O$_3$-CaO를 첨가한 SiC-30 wt% TiC 분말을 스파크 플라즈마 소결(SPS) 방법을 사용하여 급속 치밀화 하였다. SPS 공정은 매우 빠른 승온 속도와 짧은 시간에 완전 치밀한 시편을 얻을 수 있다. 본 실험에서, 승온 속도와 압력은 $100^{\circ}C$/min과 40MPa이고, 소결 온도 범위는$1600^{\circ}C$~$1800^{\circ}C$이었으며, 10min 동한 유지하였다. $Al_2$O$_3$, $Y_2$O$_3$ 및 CaO를 첨가한 SiC-30 wt% TiC 복합체는 $1700^{\circ}C$ 이상 온도에서 스파크 플라즈마 소결 방법으로 완전 치밀화가 이루어졌다. 모든 SPS 공정 온도에서 탄화큐소으 상전이나 YAG 결정상의 형성 없이 3C-SiC와 TiC 만이 XRD에서 나타났다. 급속 소결한 SiC-30 wt% TiC 복합체의 미세구조는 비교적 작은 등축상 SiC 결정립과 비교적 큰 TiC 결정립으로 구성되었다. $1750^{\circ}C$에서 제조한 시편의 이축강도능 635.2MPa이고, 파괴인성은 6.12 MPaㆍ$m^{1/2}$이었다.

Stellite bearings for liquid Zn-/Al-Systems with advanced chemical and physical properties by Mechanical Alloying and Standard-PM-Route

  • Zoz, H.;Benz, H.U.;Huettebraeucker, K.;Furken, L.;Ren, H.;Reichardt, R.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2000년도 춘계학술강연 및 발표대회 강연 및 발표논문 초록집
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    • pp.9-10
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    • 2000
  • An important business-field of world-wide steel-industry is the coating of thin metal-sheets with zinc, zinc-aluminum and aluminum based materials. These products mostly go into automotive industry. in particular for the car-body. into building and construction industry as well as household appliances. Due to mass-production, the processing is done in large continuously operating plants where the mostly cold-rolled metal-strip as the substrate is handled in coils up to 40 tons unwind before and rolled up again after passing the processing plant which includes cleaning, annealing, hot-dip galvanizing / aluminizing and chemical treatment. In the liquid Zn, Zn-AI, AI-Zn and AI-Si bathes a combined action of corrosion and wear under high temperature and high stress onto the transfer components (rolls) accounts for major economic losses. Most critical here are the bearing systems of these rolls operating in the liquid system. Rolls in liquid system can not be avoided as they are needed to transfer the steel-strip into and out of the crucible. Since several years, ceramic roller bearings are tested here [1.2], however, in particular due to uncontrollable Slag-impurities within the hot bath [3], slide bearings are still expected to be of a higher potential [4]. The today's state of the art is the application of slide bearings based on Stellite\ulcorneragainst Stellite which is in general a 50-60 wt% Co-matrix with incorporated Cr- and W-carbides and other composites. Indeed Stellite is used as the bearing-material as of it's chemical properties (does not go into solution), the physical properties in particular with poor lubricating properties are not satisfying at all. To increase the Sliding behavior in the bearing system, about 0.15-0.2 wt% of lead has been added into the hot-bath in the past. Due to environmental regulations. this had to be reduced dramatically_ This together with the heavily increasing production rates expressed by increased velocity of the substrate-steel-band up to 200 m/min and increased tractate power up to 10 tons in modern plants. leads to life times of the bearings of a few up to several days only. To improve this situation. the Mechanical Alloying (MA) TeChnique [5.6.7.8] is used to prOduce advanced Stellite-based bearing materials. A lubricating phase is introduced into Stellite-powder-material by MA, the composite-powder-particles are coated by High Energy Milling (HEM) in order to produce bearing-bushes of approximately 12 kg by Sintering, Liquid Phase Sintering (LPS) and Hot Isostatic Pressing (HIP). The chemical and physical behavior of samples as well as the bearing systems in the hot galvanizing / aluminizing plant are discussed. DependenCies like lubricant material and composite, LPS-binder and composite, particle shape and PM-route with respect to achievable density. (temperature--) shock-reSistibility and corrosive-wear behavior will be described. The materials are characterized by particle size analysis (laser diffraction), scanning electron microscopy and X-ray diffraction. corrosive-wear behavior is determined using a special cylinder-in-bush apparatus (CIBA) as well as field-test in real production condition. Part I of this work describes the initial testing phase where different sample materials are produced, characterized, consolidated and tested in the CIBA under a common AI-Zn-system. The results are discussed and the material-system for the large components to be produced for the field test in real production condition is decided. Outlook: Part II of this work will describe the field test in a hot-dip-galvanizing/aluminizing plant of the mechanically alloyed bearing bushes under aluminum-rich liquid metal. Alter testing, the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed. Part III of this project will describe a second initial testing phase where the won results of part 1+11 will be transferred to the AI-Si system. Part IV of this project will describe the field test in a hot-dip-aluminizing plant of the mechanically alloyed bearing bushes under aluminum liquid metal. After testing. the bushes will be characterized and obtained results with respect to wear. expected lifetime, surface roughness and infiltration will be discussed.

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PVA를 이용한 Solution-Polymerization 합성법에 의하여 제조된 Mullite-Cordierite 복합체의 소결특성 (Characteristic of Sintering of Mullite-Cordierite Composite by a Solution-Polymerization Route Employing PVA)

  • 이용석;이병하
    • 한국세라믹학회지
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    • 제42권3호
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    • pp.155-164
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    • 2005
  • PVA론 이용한 solution-polymerization법에 의해 mullite싸 cordierite 및 mullite-cordierite 복합분말을 합성한 실험 결과를 바탕으펀, 소결조제로서 $TiO_2$를 액상 첨가한 후 mullite-cordierite 합성분말을 제조하고 그때의 소결특성을 조사하였다. 각 조성에 대해 $1300^{\circ}C$에서 하소한 후 planetary mill로 4시간 분쇄를 행하여 합성분말을 준비하였다. 이 합성분말을 사용하여 cordierite의 분해가 일어나지 않는 $1450^{\circ}C$로 소결을 행하였다. 그 결과, mullite $100\%$인 조성에서는 소결시간에 관계없이 원활한 소결이 이루어지지 않았으나, cordierite의 양이 증가함에 따라 상대밀도가 $98\%$ 이상으로 증가하며 소결성이 향상되어졌다 또한 소결시간이 증가함에 따라 mullite와 cordierite의 비율이 50 : 50인 조성의 경우, 16시간 소결하였을 때 복합체치 치밀화로 인해 190MPa의 강도값과 $3.07{\times}10^{-6}/^{\circ}C$의 열팽창계수값을 나타내었다. 하지만 그 이상의 조성에In-1는 cordierite로 인한 액상의 과다생성으로 인해 소결특성은 좋지 않았다. 소결조제로서의 $TiO_2$ 첨가 영향에 대한 조사에서도 $TiO_2$의 함량이 증가함에 따라 mullite의 주상으로의 성장자 cordierite의 액상 증가가 더 빠르게 일어남이 확인되었지만, 이 때문에 $5wt\%$에서는 오히려 특성값이 저하됨이 확인되었다.