• 대한용접접합학회:학술대회논문집
• /
• 대한용접접합학회 2009년 추계학술발표대회
• /
• pp.44-44
• /
• 2009

While the pinch instability theory (PIT) has been widely employed to analyze the spray transfer mode in the gas metal arc welding (GMAW), it cannot predict the detaching drop size accurately. The PIT is modified in this work to increase the accuracy of prediction and to simulate the molten tip geometry to be more physically acceptable. Since the molten tip becomes a cone shape in the spray mode, the effective wire diameter is formulated that the effective diameter is inversely proportional to current square. Modifications are also made to consider the finite length of the liquid column and current leakage through the arc. While the effective diameter influences drop transfer significantly, the current leakage has negligible effects. The effects of modifications on drop transfer are analyzed, and the predicted drop diameters show good agreements with the experimental data of the steel wire.

• International Journal of Safety
• /
• 제3권1호
• /
• pp.15-19
• /
• 2004

A new tower internal, which is called CSE, is presented. The CSE is composed of a nozzle perforated in its bottom along the entire periphery and equipped with a multi vane axial swirler at the inlet and hollow cylindrical separator at the outlet of the nozzle. According to the experimental work for obtaining the necessary hydraulic information of the CSE, which is used for preliminary design of a separation column, the CSE showed a stable operation over the wide rage of gas/liquid ratio. However, it caused large pressure drop due to the high gas velocity which should carry liquid droplets through the element. The high pressure drop may cause problems in energy recovery and the application of the CSE can be limited to the high pressure columns. Assuming that the tray efficiency of the CSE is the same with the existing separation columns, the results of the column design showed the size reduction of the column diameters by 30 to $40\%$ and investment cost saving, depending on operating conditions. The application of the CSE to separation column may also contribute to the de-bottlenecking the existing column.

• 한국분무공학회지
• /
• 제13권2호
• /
• pp.73-78
• /
• 2008

An experimental study was performed to explore the drop formation and atomization characteristics in electrohydrodynarnic atomization with flow rate, power supply, voltage frequency, and nozzle size. A basic electrohydrodynarnic atomizer equipment was developed for the analysis of spray visualization and tested for the exploration of relationship between several experimental parameters. In results, the varicose wave had been taken place and the small droplets had been generated less than outer diameter of nozzle on the conditions of 25G of nozzle, flow rate of 2 mL/min, and applied frequency of 50kV at AC power over 5kV voltage. The whipping motion had been grown at applied frequency of 400kV and AC power around 2kV voltage

• 대한기계학회논문집B
• /
• 제26권10호
• /
• pp.1451-1457
• /
• 2002

When an aqueous liquid such as water having high electric conductivity and high surface tension is discharged from a nozzle under a strong DC electric field, fine drops ranging from 30 to 450 microns can be obtained only through the spindle mode. In the present study, effects of the electric conductivity and the surface wettability of nozzle materials on formation of drops with this mode were investigated. For that, three nozzles with the same size but with different materials were prepared and tested; a stainless steel needle, and a plain and a metal (gold)-coated (except for the tip portion) silica needles. Uniform drops were obtained with the gold-coated silica nozzle over the wider range of the DC voltage input. That is, formation of the liquid cone and detachment of the liquid spindle (ligament) can be more stabilized and frequent with the needles having high electric conductivity but with low surface wettability at their tips.

• 한국추진공학회지
• /
• 제8권2호
• /
• pp.39-45
• /
• 2004

선회형 미립화기의 분무거동에 관한 논의는 현재 여러 연구자들에 의해 활발히 논의되고 있다. 본 연구에서는 이류체 내부혼합형 선회노즐의 특성을 파악하고자 공기와 액체의 질량 비를 바꿔가며 최적의 미립화 조건을 알아보기 위하여 실시되었다. 이를 위하여 분무 유동장의 평균속도, 파동속도 및 액적크기에 관한 비교를 정량적으로 분석하였다. 각 유동조건에 따른 지수함수를 만족하는 상관관계 또한 도출하였는데, 이는 질량 비에 관계없이 거의 동일함을 알 수 있었고, 질량비가 높을수록 선회 각이 30o인 경우가 미립화 특성이 가장 우수하였다. 따라서, 본 연구에서 이루어진 결과에서는 노즐의 형상이 분무유동에 미치는 여러 인자 중 가장 중요한 것이라 여겨진다.

• 한국주조공학회지
• /
• 제10권6호
• /
• pp.528-537
• /
• 1990

7XXX aluminum alloy powders produced by the self-manufactured rotating disc atomizer were investigated to determine the influence of the atomization parameters on the particle size distributions in air atmosphere. The particle size distributions are almost always bimodal with the dominant mode on the large particle size. Average powder size of 7XXX aluminum alloy is $74/{\mu}m~125/{\mu}m$ when melt is poured with the rate of 9g /sec at 730$^{\circ}C$ on a rotating disc of 30㎜ diameter at 6300rad/sec. The mass of finer particle increased when disc diameter, angular velocity, pouring temperature increased and pouring rate decreased. The powder shapes of bimodal change from acicular to tear-drop and from tear-drop to ligament with increasing powder size. Powder shape was determined by the atomization mechanism and oxidation in liquid state. Microstructure of powders appeared to be cell and cellular dendrite. The SDAS of Al-7.9wt%Zn-2.4wt%Mg-1.5wt%Cu-0.9wt%Ni Powders is $0.8{\mu}m~1.0{\mu}m$ for the powders of $size＋44{\mu}m~53{\mu}m$ and $1.6{\mu}m∼1.8{\mu}m$ for the powders of $size＋105{\mu}m~125{\mu}m$, repectively.

• 대한기계학회논문집B
• /
• 제36권9호
• /
• pp.953-960
• /
• 2012

AMTEC기술은 열을 직접 전기로 변환시키는 기술로서 소디움을 작동유체로 사용하고 있으며, 작동유체의 순환은 모세관윅을 사용한다. 순환계통에는 증발부윅, 순환윅 및 응축부윅으로 구성되고, 각각의 윅은 소디움의 액체 또는 증기가 순환하면서 압력손실이 발생하므로 소디움의 순환을 위해서는 증발부윅의 모세관압력이 윅내의 총압력손실보다 커야만 한다. 본 연구에서는 100 watt급의 AMTEC시제품설계을 위해 소디움의 순환계통으로 구성되는 증발부윅, 순환윅 및 응축부윅에서의 압력손실과 증발부에서 응축부로의 열손실을 순환윅의 직경과 길이에 대해 분석하여 증발부윅의 소결입자 직경과 순환윅의 설계에 활용하코저 하였으며, 분석결과에서 순환계통의 총압력손실보다 큰 모세관압력을 위해서는 증발부윅의 소결입자크기는 10 ${\mu}m$이 적합한 결과를 얻었다.

• 한국추진공학회지
• /
• 제6권2호
• /
• pp.37-44
• /
• 2002

액체로켓엔진에 사용되는 2-유체 동축형 분사기의 분무 연소 특성을 수치적으로 해석하였다. 가스 역학적 상호작용에 의한 미립화 및 그에 따른 물리 현상들에 대해 유동에 대한 보존방정식과 이론식들을 적용, 수치화하여 액체 제트의 상태, 제트의 속도, 제트의 붕괴길이, 액적의 크기등을 예측 하였으며, 액체제트 분사공 크기에 따른 미립화의 변화를 고찰하였다. 모델 검증을 위하여 액체 제트의 접촉길이와 액적의 크기를 기존의 실험결과와 비교하였으며, 그 결과 정성적으로 일치함을 나타내었다. 액체 제트의 접촉길이는 분사공의 직경이 증가할수록 짧아지고 액적의 크기도 분사공의 직경이 증가할수록 작아진다. 액체 제트는 박리율 증가에 따른 분무화에 의하여 단면적이 감소되며, 그에 따른 질량유속의 보존과 가스로부터의 운동량 화산에 따라 미립화가 활발해지는 영역으로부터 그 속도가 급속히 증가된다.

• 한국분무공학회지
• /
• 제4권4호
• /
• pp.24-29
• /
• 1999

In the pressure swirl atomizer, the liquid is injected through tangential passages into a swirl chamber, from which it emerges with both tangential and axial velocity components to form a thin conical sheet at the nozzle exit. This sheet rapidly attenuates, finally disintegrating into ligaments and then drops. The purpose of this study is to measure the spray characteristics according to variation of viscosity of the spray produced by the pressure swirl atomizer. The nozzle tested here were especially designed for this investigation. The discharge coefficient is determined by measuring the volume flow rate with a flow meter and the cone angle of the liquid sheets issuing from the nozzle is obtained from series of photographs of the sheet for various liquid viscosity and injection pressure. And mean drop size is measured by image processing method. It is found that the geometrical characteristics of the nozzle and the variation of viscosity were the influential parameters to determine the spray characteristics such as the cone angle, discharge coefficients and SMD.

• 대한기계학회논문집B
• /
• 제26권8호
• /
• pp.1102-1114
• /
• 2002

An electret filter is composed of permanently charged electret fibers and is widely used in applications requiring high collection efficiency and low-pressure drop. In this work, the collection efficiency of the filter media used in manufacturing cabin air filters was investigated by using poly-disperse particles when submicron particles were loaded. Long-term experiments were conducted by applying two different charging states, which were spray electrification and charge equilibrium by bipolar ionization. In order to investigate the effect of particle loading in filter media, NaCl particles were generated from 0.1% and 1% solutions by an atomizer. Liquid DOS particles were used to evaluate the effect of liquid particles on the collection efficiency of an electret filter. The results show significant effect of charge amount and size distribution of loading particles on the collection performance of a filter media in submicron region. Smaller particles loaded in electret fibers cause a more rapid degradation in collection efficiency and have lower minimum efficiency with time. The pressure drop of a filter media do rarely increase when the collection efficiency decreases to the minimum value. For the larger particles charged by spray electrification, which have charge amounts more than that of Boltzmann equilibrium charge distribution, the pressure drop of a filter media slowly increases in comparison with that of equilibrium charged particles. For DOS particles it is shown that the charging level of an electret filter severely decreases and the collection efficiency is below 10% in some particle size range.