• Title/Summary/Keyword: light-weight steel

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Importance of Fundamental Manufacturing Technology in the Automotive Industry and the State of the Art Welding and Joining Technology (자동차 산업에서 뿌리기술의 중요성 및 최신 용접/접합 기술)

  • Chang, InSung;Cho, YongJoon;Park, HyunSung;So, DeugYoung
    • Journal of Welding and Joining
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    • v.34 no.1
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    • pp.21-25
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    • 2016
  • The automotive vehicle is made through the following processes such as press shop, welding shop, paint shop, and general assembly. Among them, the most important process to determine the quality of the car body is the welding process. Generally, more than 400 pressed panels are welded to make BIW (Body In White) by using the RSW (Resistance Spot Welding) and GMAW (Gas Metal Arc Welding). Recently, as the needs of light-weight material due to the $CO_2$ emission issue and fuel efficiency, new joining technologies for aluminum, CFRP (Carbon Fiber Reinforced Plastic) and etc. are needed. Aluminum parts are assembled by the spot welding, clinching, and SPR (Self Piercing Rivet) and friction stir welding process. Structural adhesive boning is another main joining method for light-weight materials. For example, one piece aluminum shock absorber housing part is made by die casting process and is assembled with conventional steel part by SPR and adhesive bond. Another way to reduce the amount of the car body weight is to use AHSS (Advanced High Strength Steel) panel including hot stamping boron alloyed steel. As the new materials are introduced to car body joining, productivity and quality have become more critical. Productivity improvement technology and adaptive welding control are essential technology for the future manufacturing environment.

Evaluation of the Sound Transmission Loss of a Light Weight Honeycomb Structure (정량구조물의 차음성능 향상방안 : ″Honeycomb 구조의 적용사례″)

  • 김운경;김정태;김석현
    • Proceedings of the KSR Conference
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    • 2002.05a
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    • pp.446-451
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    • 2002
  • Honeycomb structures have advantages in weight reduction with stiffness increment. As far as noise is concerned, however a light aluminum structure, instead of a steel frame, should have an equivalent mass density in order to maintain sound insulation performance. In this paper, an evaluation of a material effect on noise has been examined.

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Optimal Design of Two-Span Steel Box Girder Bridges by LRFD (LRFD에 의한 2경간 강박스형교 최적화 설계)

  • 국중식;신영석
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2001.04a
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    • pp.173-180
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    • 2001
  • In this study steel box girders used as main members of a two span continuous steel bridge, are optimally designed by a Load and Resistance Factor Design method(LRFD) using an numerical optimization method. The width, height, web thickness and flange thickness of the main girder are set as design variables, and light weight design is attempted by choosing the cross-sectional area as an object function. We studied the results of steel box girders and compared with those of 1-type girders. The main program is coded with C++ and connected with optimization modul ADS. which is coded with FORTRAN.

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A Study on the Development of Lightweight Wall for Sound Transmission Loss and Field Test Results of the Dry-Wall System (차음성능이 향상된 경량벽체 개발 및 성능평가 연구)

  • 이병권;배상환;홍천화
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.699-704
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    • 2004
  • As being inconvenient to apply reinforced concrete structure to high-rise buildings, it is applied steel structured system. Therefore light-weight wall systems are applied as partition wall to reduce the self-load of the building. But, the required performances of a light-weight wall are not evaluated systematically. As a field survey result, partition walls of house-to-house were not showed their respected performances, so the dwellers are feel so worse the quality of the whole building. In steel-structured high-rise buildings especially, occupant's dissatisfaction concerned indoor noise was high because curtain wall systems having a high air-tight performance isolate the outdoor noise making masking effect. Therefore wall systems which have high performances of sound insulation and air-tightness are required in high-rise buildings. As a result, a new drywall system was presented and the performance was verified with field test.

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A Development of Partition Wall for enhenced Sound Transmission Loss and Air Tightness (차음성능과 기밀성능이 향상된 경량 간막이벽 개발)

  • 배상환;박진우;홍천화
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.855-860
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    • 2001
  • As being inconvenient to apply reinforced concrete structure to high-rise buildings. it is applied steel structured system. Therefore light-weight wall systems are applied as partition wall to reduce the self-load of the building. But. the required performances of a light-weight wall are not evaluated systematically. As a field survey result. partition walls of house-to-house and room-to-room were not showed their respected performances. so the dwellers are feel so worse the quality of the whole building. In steel-structured high-rise buildings especially. occupant's dissatisfaction concerned indoor noise was high because curtain wall systems having a high air-tight performance isolate the outdoor noise making masking effect. Also to suppress indoor air movement. stact effect must be concerned. Therefore wall systems which have high performances of sound insulation and air-tightness are required in high-rise buildings.

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Light-weight Design with a Simplified Center-pillar Model for Improved Crashworthiness (측면충돌 성능 향상을 위한 고강도 강판의 적용 및 단순 센터필러 모델의 최적경량설계)

  • Bae, Gi-Hyun;Huh, Hoon;Song, Jung-Han;Kim, Se-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.6
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    • pp.112-119
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    • 2006
  • This paper is concerned with the light-weight design of a center-pillar assembly for the high-speed side impact of vehicle using advanced high strength steels(AHSS). Steel industries continuously promote the ULSAB-AVC project for applying AHSS to structural parts as an alternative way to improve the crashworthiness and the fuel efficiency because it has the superior strength compared to the conventional steel. In order to simulate deformation behavior of the center-pillar assembly, a simplified center-pillar model is developed and parts of that are subdivided employing tailor-welded blanks(TWB) in order to control the deformation shape of the center-pillar assembly. The thickness of each part which constitutes the simplified model is selected as a design parameter. Factorial design is carried out aiming at the application and configuration of AHSS to simplified side-impact analysis because it needs tremendous computing time to consider all combinations of parts. In optimization of the center-pillar, S-shaped deformation is targeted to guarantee the reduction of the injury level of a driver dummy in the crash test. The objective function is constructed so as to minimize the weight and lead to S-shape deformation mode. Optimization also includes the weight reduction comparing with the case using conventional steels. The result shows that the AHSS can be utilized effectively for minimization of the vehicle weight and induction of S-shaped deformation.

Development of the Nonlinear Structural Analysis Model for the Light-Weight Framed Structures (II) (경량형강 시설물의 비선형 구조해석 모델개발(II) -반강결 뼈대구조물의 해석에 대하여-)

  • 김한중;이정재
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.40 no.1
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    • pp.78-87
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    • 1998
  • In this study, semi-rigid light-weight framed structures analysis model (SERIFS) was developed by advancing the LEIFS model. This model enables us to analyze simultaneous effects of large deflection and semi-rigid connection by computing unbalanced load occurring in the process of repeated loading through equalization of bending moments and torsion. This model is also able to handle the effect of the semi-rigid connection and large deflection by modifying the elastic stiffness matrix using moment-rotation behavior of connection. Moment-rotation behavior of the semi-rigid connection was adopted from the experimental results of load-vertical displacement of frame element In conclusion, this model achieves to analyze the nonlinear and large deflection behavior on the semi-rigid and light-weight steel frame connection.

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Evaluation on Flexural Performance for Light-Weight Composite Floor with Sound Reduction System (층간소음 대응형 경량합성바닥판에 대한 휨성능 평가)

  • Bae, Kyu Woong;Lee, Sang Sup;Park, Keum Sung;Heo, Byung Wook;Hong, Sung Yub
    • Journal of Korean Society of Steel Construction
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    • v.26 no.3
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    • pp.241-250
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    • 2014
  • The purpose of this study is to propose structural technologies on the light-weight composite floor systems in the unit modular and to evaluate structural performance of the composite floor through flexural experiments. The flexural experiments were carried out on total nine specimens(each three type in shape) using steel flat deck and truss deck. From the results of test, all specimens showed the same failure patterns which exhibited deflection at the center of the specimens due to flexural deformation before concrete crushing at the upper of specimens. Also, we know that the proposed floors satisfied in serviceability and would be safe sufficiently. The ratio of experimental yield load by theoretical nominal load was the distribution of 0.86 to 1.27 with an average 1.04. Coefficient of variation in distribution showed good agreement.