• Title/Summary/Keyword: light-weight material

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A Structural Analysis on the Light Rail Vehicle Body with Composite Material (복합재료 경전철의 차체구조 해석)

  • 이영신;김재훈;이호철;길기남;박병준
    • Proceedings of the KSR Conference
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    • 1999.11a
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    • pp.437-446
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    • 1999
  • The structural behavior of the composite material light rail vehicle body are investigated. Composite material is very useful for light rail vehicle structure due to its high specific strength and lightweight characteristics. The main carbody is made of aluminum alloy. The side wall and roof with composite panels can reduce total vehicle weight about 2000kg. In addition, with the lower density of the foam, enhances lightness in the panel and to save the operation expenses. The finite element analysis code, ANSYS is used to evaluate the stability of the body structure under the various load conditions.

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The Effect of Aerated Concrete containing Foam Glass Aggregate on the Floor Impact Sound Insulation (발포유리 혼합기포 콘크리트의 바닥충격음 차단성능 영향에 관한 연구)

  • Yun, Chang-Yeon;Jeong, Jeong-Ho;Kim, Myung-Jun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.5
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    • pp.414-422
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    • 2013
  • As structure-borne sound, the floor impact sound is one of the serious noises in residential building. Most of heating system applied to the typical Korean residential building is floor heating system which is called ondol. The ondol usually consists of finishing material, mortar with heating coil, light-weight aerated concrete and reinforced concrete. This study focused on the isolation of heavy-weight impact sound and modification of mortar and light-weight aerated concrete. Specifically the glass foam aggregate was added on light-weight aerated concrete. Also, water-cement ratio and amount of cement on mortar were revised. The sound pressure level of heavy-weight impact was measured in reverberation chamber using both bang-machine and impact ball. The size of specimen was 1 m by 1 m. Substitution ratio of glass foam aggregate on light-weight aerated concrete shows relationship with heavy-weight impact sound pressure level. In addition, heavy-weight impact sound pressure level was decreased with increment of water-cement ratio and amount of cement on mortar.

Engineering Characteristics of the Light Weight Soil Using Phosphogypsum and EPS Beads (인산석고-EPS 조각을 활용한 경량혼합토의 공학적 특성)

  • Kim, Youngsang;Suh, Dongeun;Kim, Wonbong;Lee, Woobum
    • Journal of the Korean GEO-environmental Society
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    • v.10 no.6
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    • pp.19-25
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    • 2009
  • The current study developed light-weighted mixed soil that can solve problems related with soft soil such as ground subsidence, sliding and lateral displacement of ground. By reducing weight of reclaimed soil through mixing phosphogypsum and recycled EPS beads with the weathered granite soil. A series of geotechnical laboratory tests including physical index test, compaction test, CBR test, and direct shear test were performed and engineering properties were reviewed in order to assess applicability of the light-weighted mixed soil for roads and abutment and various back-filling materials at the reclamation area. Based on the laboratory test results, it was found that the maximum dry unit weight of the light-weighted soil ranges $14.32{\sim}15.79kN/m^3$ and the optimum water content ranges 21.91~24.23%, which means there is 11~19.3% weight decrease effect when comparing with general weathered granite soil. Also it was found that the corrected CBR value ranges 10.4~18.4% satisfying the domestic regulations on road subgrade and back-filling material. In addition, as for shear strength parameter, cohesion ranges 10.79~18.64 kPa and internal frictional angle ranges $35.4{\sim}37.2^{\circ}$, which are similar with those of general construction soil and back-filling material used in Korea. So it can be concluded that light-weighted mixed soil with phosphogypsum can be used effectively for soft reclamation ground as actual filling material and back-filling material. From the current study, it was found that light-weighted mixed soil with phosphogypsum has not only weight reduction effect, but also has no special problems in shear strength and bearing capacity. Therefore, it is expected that phosphogypsum can be recycled in bulk as road subgrade and back-filling material at the reclamation area.

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Performance Evaluation of Curtain-Wall Applying Light-weight Inorganic Foam Panel (경량 무기 발포패널을 적용한 커튼월의 성능평가)

  • Shin, Hyeon-Uk;Song, Hun;Chu, Yong-Sik;Lee, Jong-Kyu
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.11a
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    • pp.211-212
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    • 2012
  • To prevent energy waste in buildings used heat insulator. Heat insulator materials can be classified inorganic and organic. The organic material is due to toxic gas emission, when a fire occurs. And it has lower water resistance. The inorganic material is heavy and worse thermal performance than organic materials. Technologies on energy saving and materials used in curtain walls have progressed with increase of high-rise and large buildings. However, there is little study to explain fire resistance performance of the curtain walls. This study focused on evaluation of the physical properties of light-weight inorganic foam panel for using industrial by-products materials and performance evaluation by mock up test.

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Analysis of the Reduction of Light-weight Imapct Noise for Load Condition of Floating Floor (뜬바닥층의 하중조건에 따른 경량충격음 저감량 분석)

  • Kim, Myung-Jun;Lee, Sung-Ho;Yang, Jae-Hoon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.356-360
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    • 2006
  • Recently, for the purpose of improving the isolation performance of impact noise, many resilient materials have been installed in a residential building. As one of the reduction method for improving the performance of light-weight impact noise, this study is focused on the load condition of floating layer over resilient material. We studied the correlation between the mass or load of the floating layer and the reduction of light-weight impact noise by experiments in reverberation chamber for testing the impact noise. The results show that the reduction of impact noise is improved by increasing the mass per unit area of floating layer until about $140kg/m^2$. But the reduction is not obvious by adding extra mass on the floating layer.

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Fatigue Strength Evaluation of T-Peel Adhesive Joing for Light Weight Material (경량 재료의 T형 접합이음의 피로강도 평가)

  • Lee, K.Y.;Kong, B.S.;Choi, H.S.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.6
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    • pp.166-173
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    • 1998
  • The evaluation of joint fatigue strength of light weight materials for an electrical vehicle body has been performed through T-peel joint tests with the design parameters such as joint style, adherend type, adherend thickness, adhesive thickness, and various adhesives. Fatigue strength was evaluated through 5-Hz, tension-tension, load controlled test with the zero stress ratio. It was observed that the fatigue strength of the joint increases with the increase of the adherend thickness. With the increase of the adhesive thickness, however, the fatigue strength of the joint increases insignificantly. An aluminum-FRP adherend combination shows much higher fatigue strength than an aluminum-aluminum adherend combination. The results of fatigue tests were found to be consistent with those of static tests.

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Evaluation of the Light-weight Floor Impact Sound Reduction Characteristics by Types of Resilient Material (완충재 종류에 따른 경량바닥충격음 저감특성 평가)

  • Kim, Kyoung-Woo;Yang, Kwan-Seop;Chung, Jin-Yeon;Im, Jung-Bin;Jeong, Gab-Cheol
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.830-834
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    • 2008
  • Resilient materials are generally used for the floating floors to reduce the floor impact sound. Dynamic stiffness of resilient material, which has the most to do with the floor impact sound reduction. The resilient materials available in Korea include EPS (Styrofoam), recycled urethane types, EVA (Ethylene Vinylacetate) foam rubber, foam PE (Polyethylene), glass fiber & rock wool, recycled tire, foam polypropylene, compressed polyester, and other synthetic materials. In this study, we tested floor impact sound reduction characteristic to a lot of kinds of resilient material. The result of test showed that the amount of the Light-weight impact sound reduction appeared by being influenced from this dynamic stiffness of resilient material. As the decreasing dynamic stiffness of resilient material, the impact sound reduction amount is increased, especially in the low frequency domain.

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A Study on the Application of 3-D Sandwich Composite Structures to the Double-deck Light Train Carbody (3-D 복합재료 샌드위치 구조물의 2층 경전철 철도차량 구조체 적용성에 관한 연구)

  • 이영신;김재훈;이호철;길기남;박병준
    • Journal of the Korean Society for Railway
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    • v.3 no.2
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    • pp.92-99
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    • 2000
  • Composites are very useful material for light train carbody due to its high specific strength and lightweight characteristics. The composites, called 3-D board, are developed with a special stitching method. In this process, the glass fiber fabrics of skin material and foam core material are stitched together with glass fiber thread. The glass thread in Z-axis turns into FRP form. The conventional delamination problem can be solved with 3-D sandwich structure. In addition, with the lower density of foam, the weight of the panel and the operation expenses can be highly reduced. To evaluate the usefulness of the 3-D board, the double-deck light train carbody is studied. The stress analyses are carried out under various loads and boundary conditions with FEM Code, ANSYS. On comparing with the aluminum carbody, 3-D board carbody can be reduced by about 2 ton for the total weight of carbody.

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A Weight-reduction Design Method by Underframe Material Substitution in a Box-type Bodyshell with Cut-outs (Cut-out이 있는 Box형 차체의 하부구조 소재대체 경량화 설계 방법)

  • Cho, Jeonggil;Koo, Jeongseo;Jung, Hyunseung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.2
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    • pp.45-54
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    • 2013
  • In this paper, a theoretical weight-reduction method was suggested to substitute an underframe material of a box-type bodyshell having cut-outs with an alternative light-weight material. To utilize the material substitution method previously developed for a box-type hybrid bodyshell not having cut-outs, we derived a box-type baseline model without cut-outs which is similar to the stiffness condition of a box-type bodyshell having cut-outs. To do this, the thicknesses of roof and walls of the baseline model were determined such that the deflection of the baseline model under a distributed vertical load condition is equal to the sum of the theoretical section deflections of the original box model with cut-outs. Next, to derive a hybrid bodyshell by under-frame material substitution, the material substitution method for a box-type hybrid bodyshell without cut-outs was applied to the box-type baseline model. Finally, we compared the FE simulation results of the derived hybrid bodyshells having cut-outs for various materials with the theoretical results of the suggested method, and we obtained their good correlations.