• 제목/요약/키워드: light weight thin plate

검색결과 21건 처리시간 0.026초

탄소판가새를 이용한 농촌 저층건물의 내진보강 (Seismic Reinforcement of Rural Low-rise Building using Carbon Fiver Plate)

  • 정동조;최성대
    • 한국농촌건축학회논문집
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    • 제16권2호
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    • pp.1-8
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    • 2014
  • In the past, Korea was classified as a region not affected by earthquakes. However, recent increase of earthquakes has forced to strengthen standards of earthquake resistant designs of structures to minimize seismic damage. In addition, it was thought that masonry infill walls in buildings are only acting as partitions, so these walls are not considered in analyzing building structures. But it was found that when seismic loads are applied to a structure with masonry infill walls, the walls affect the structure. Accordingly, this study conducted nonlinear static analyses for a structure constructed before applying earthquake resistant designs in two cases: when considering masonry walls and when not. The result showed that the seismic performance of the structure is insufficient. Thus, the structural resistance of the structure was also studied in two cases: when reinforcing with steel plate braces and when using carbon fiber braces. In the two cases reinforcing two different stiffeners, it was appeared that the behaviors of the structure were similar, though the cross-section area of a carbon fiber brace used to reinforcing the structure is only 12.6% of a steel plate brace, and its weight is only 2.8%. Thus, the reinforcing effect of the thin, light-weighted carbon fiber brace is much larger than that of the steel plate brace, when considering usability and constructability of both materials.

선체판의 항복응력 변화에 따른 최종강도거동에 관한 연구 (Ultimate Strength varying the Yield Stress of a Ship's Plate)

  • 고재용;이준교;박주신
    • 해양환경안전학회:학술대회논문집
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    • 해양환경안전학회 2005년도 춘계학술발표회
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    • pp.179-183
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    • 2005
  • 최근 박판부재인 고장력강이 구조물에 폭넓게 사용됨으로서 좌굴이 발생하기 쉽다. 특히 고장력강을 사용하는 선체구조물에서는 좌굴은 중요한 설계기준이 되고 있다. 따라서 좌굴발생 후 거동을 정확하게 파악하는 것은 선체구조의 안정성에 중요하다. 본 연구에서는 선체의 대표적인 구조물인 판을 대상으로 각 선급 룰에서 좌굴강도식의 기준으로 삼고 있는 단순지지조건에서의 여러 가지 항복강도에 따라 압축하중을 받는 박판구조물의 초기좌굴 후 거동과 2차좌굴 후 거동에 대해서 규명하였다. 해석방법으로는 범용 유한요소해석 프로그램인 ANSYS를 이용하였고 2차좌굴과 같은 복잡한 비선형거동을 해석하기 위하여 호장증분법(Arc-length method)을 사용하였다.

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사각형 판재성형 시 벽두께 증육을 위한 금형 및 공정 설계 (Process and Die Design of Square Cup Drawing for Wall Thickening)

  • 김진호;홍석무
    • 한국산학기술학회논문지
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    • 제16권9호
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    • pp.5789-5794
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    • 2015
  • 최근 스마트 폰, 모바일 PC 제품의 외관에 필요한 가벼운 금속제품으로 제조를 하기 위하여 알루미늄 압출 공정과 CNC 가공기법을 적용한 생산방식이 널리 사용되고 있다. 하지만, 알루미늄 압출법은 외관 디자인의 제약이 있으며, 특히 CNC 가공 프로세스가 상대적으로 높은 생산 비용 및 낮은 생산성으로 생산단가가 많이 높은 단점이 있다. 본 연구에서, 새로운 처리 방법을 순서 재료비를 대폭 감소시키고, 제조 속도를 향상시키기 위해 판재성형과 부피성형의 두가지 공정을 섞어 새로운 판단조 공정을 개발하였다. 새로운 판단조 공법(hybrid plate forging)이란 우선 일반적인 딥드로잉으로 중간 모양을 만든 후 원하는 벽 부위만 증육을 하는 방법을 의미한다. 이러한 판단조 공법을 활용하여 재료의 낭비와 제조 시간을 최소화하는 것이 가능하게 된다. 본 연구에서는 상용 유한 요소 프로그램 AFDEX-2D를 통해 판단조공정을 설계하였고 최적의 사용 가능한 소재의 두께와 초기 폭을 설계하였다. 최종적으로 실제 노트북 케이스 금형을 제작하여 제안한 방법의 타당성을 검증하였다.

Improving buckling response of the square steel tube by using steel foam

  • Moradi, Mohammadreza;Arwade, Sanjay R.
    • Structural Engineering and Mechanics
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    • 제51권6호
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    • pp.1017-1036
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    • 2014
  • Steel tubes have an efficient shape with large second moment of inertia relative to their light weight. One of the main problems of these members is their low buckling resistance caused from having thin walls. In this study, steel foams with high strength over weight ratio is used to fill the steel tube to beneficially modify the response of steel tubes. The linear eigenvalue and plastic collapse FE analysis is done on steel foam filled tube under pure compression and three point bending simulation. It is shown that steel foam improves the maximum strength and the ability of energy absorption of the steel tubes significantly. Different configurations with different volume of steel foam and composite behavior is investigated. It is demonstrated that there are some optimum configurations with more efficient behavior. If composite action between steel foam and steel increases, the strength of the element will improve, in a way that, the failure mode change from local buckling to yielding.

PLASTICITY-BASED WELDING DISTORTION ANALYSIS OF THIN PLATE CONNECTIONS

  • Jung, Gonghyun;Tsai, Chon L.
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.694-699
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    • 2002
  • In autobody assembly, thin-wall, tubular connections have been used for the frame structure. Recent interest in light materials, such as aluminum or magnesium alloys, has been rapidly growing for weight reduction and fuel efficiency. Due to higher thermal expansion coefficient, low stiffness/strength, and low softening temperature of aluminum and magnesium alloys, control of welding-induced distortion in these connections becomes a critical issue. In this study, the material sensitivity to welding distortion was investigated using a T-tubular connection of three types materials; low carbon steel (A500 Gr. A), aluminum alloy (5456-H116) and magnesium alloy (AZ91C-T6). An uncoupled thermal and mechanical finite element analysis scheme using the ABAQUS software program was developed to model and simulate the welding process, welding procedure and material behaviors. The predicted angular distortions were correlated to the cumulative plastic strains. A unique relationship between distortion and plastic strains exists for all three materials studied. The amount of distortion is proportional to the magnitude and distribution of the cumulative plastic strains in the weldment. The magnesium alloy has the highest distortion sensitivity, followed by the other two materials with the steel connection having the least distortion. Results from studies of thin-aluminum plates show that welding distortion can be minimized by reducing the cumulative plastic strains by preventing heat diffusion into the base metal using a strong heat sink placed directly beneath the weld. A rapid cooling method is recommended to reduce welding distortion of magnesium tubular connections.

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전단 좌굴을 고려한 샌드위치 평판의 최적 구조 설계에 관한 연구 (Optimum Structural Design of Sandwich Plates Considering the Shear Buckling)

  • 장창두;조민수
    • 대한조선학회논문집
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    • 제33권3호
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    • pp.56-65
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    • 1996
  • 최근 재료 과학의 발달과 함께 선박의 초고속화를 추구함에 따라 높은 강도와 중량의 경량화를 동시에 만족시킬 수 있는 복합 재료에 대한 요구가 증대되고 있다. 샌드위치 구조 형식은 두껍고 약한 저밀도의 심재와 얇고 강한 고밀도의 면재가 접착된 복합 구조의 한 형태로서 두 개의 면재가 중립 축으로부터 멀리 떨어지게 됨으로써 2차 모멘트가 크게 되어 구조의 강성을 증가시킬 수 있는 가장 효과적인 경량의 구조 형식이다. 본 연구에서는 샌드위치 평판 구조가 분포 하중, 압축 하중, 전단 하중 및 이 들의 복합하중을 받을 때의 응력 및 좌굴 하중을 Rayleigh-Ritz법을 이용하여 정밀 해석하였다. 그리고, 샌드위치 평판에 대한 초기 설계에 응용이 가능하도록 좌굴응력 외에 Wrinkling 응력에 관한 제한조건을 고려하여 샌드위치 평판의 최소 중량 설계를 수행하였다.

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선체외판부 3.2T 박판에 대한 SAW 용접 적용에 관한 연구 (A Study on the Application of SAW Process for Thin Plate of 3.2 Thickness in Ship Structure)

  • 오종인;윤진오;임동용;정상훈;이정수
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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    • pp.51-51
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    • 2010
  • Recently just as in the automobile industry, shipbuilders also try to reduce material consumption and weight in order to keep operating costs as low as possible and improve the speed of production. Naturally industry is ever searching for welding techniques offering higher power, higher productivity and a better quality. Therefore it is important to have a details research based on the various welding process applied to steel and other materials, and to have the ability both to counsel interested companies and to evaluate the feasibility of implementation of this process. Submerged-arc welding (SAW) process is usually used about 20% of shipbuilding. Similar to gas metal arc welding(GMAW), SAW involves formation of an arc between a continuously-fed bare wire electrode and the work-piece. The process uses a flux to generate protective gases and slag, and to add alloying elements to the weld pool and a shielding gas is not required. Prior to welding, a thin layer of flux powder is placed on the work-piece surface. The arc moves along the joint line and as it does so, excess flux is recycled via a hopper. Remaining fused slag layers can be easily removed after welding. As the arc is completely covered by the flux layer, heat loss is extremely low. This produces a thermal efficiency as high as 60% (compared with 25% for manual metal arc). SAW process offers many advantages compared to conventional CO2 welding process. The main advantages of SAW are higher welding speed, facility of workers, less deformation and better than bead shape & strength of welded joint because there is no visible arc light, welding is spatter-free, fully-mechanized or automatic process, high travel speed, and depth of penetration and chemical composition of the deposited weld metal. However it is difficult to application of thin plate according to high heat input. So this paper has been focused on application of the field according to SAW process for thin plate in ship-structures. For this purpose, It has been decided to optimized welding condition by experiments, relationship between welding parameters and bead shapes, mechanical test such as tensile and bending. Also finite element(FE) based numerical comparison of thermal history and welding residual stress in A-grade 3.2 thickness steel of SAW been made in this study. From the result of this study, It makes substantial saving of time and manufacturing cost and raises the quality of product.

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Al 5052 합금의 저입열 Pulse MIG 최적 현장 용접조건 산정에 관한 실험적 연구 (Study on the Optimization Field Welding Conditions of Low Heat-Input Pluse MIG Welding Process for 5052 Aluminum Alloy Sheets)

  • 김재성;이영기;안주선;이보영
    • Journal of Welding and Joining
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    • 제29권1호
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    • pp.80-84
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    • 2011
  • The weight reduction of the transportations has become an important technical subject Al and Al alloys, especially Al 5052 alloys have been being applied as door materials for automobile. One of the most widely known car weight-reduction methods is to use light and corrosion-resistant aluminum alloys. However, because of high electrical and thermal conductivity and a low melting point, it is difficult to obtain good weld quality when working with the aluminum alloys. Also, Pulse MIG welding is the typical aluminum welding process, but it is difficult to apply to the thin plate, because of melt-through and humping-bead. In order to enhance weld quality, welding parameters should be considered in optimizing the welding process. In this experiment, Al 5052 sheets were used as specimens, and these materials were welded by adopting new Cold Metal Transfer (CMT) pulse process. The proper welding conditions such as welding current, welding speed, torch angle $50^{\circ}$ and gap 0~1mm are determined by tensile test and bead shape. Through this study, range of welding current are confirmed from 100A to 120A. And, the range of welding speed is confirmed from 1.2m/min to 1.5m/min.

저항 용접을 이용한 금속 샌드위치 판재 접합에 관한 연구 : Part 1 - 공정변수의 선정 (A Study on the Resistance Welding of Metallic Sandwich Panel : Part 1 - Determination of Process Parameters)

  • 이상민;김진범;나석주
    • Journal of Welding and Joining
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    • 제23권6호
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    • pp.49-54
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    • 2005
  • Inner Structured and Bonded(ISB) panel, a kind of metallic sandwich panel, consists of two thin skin plates bonded to a micro-patterned inner structure. Its overall thickness is $1\~3mm$and it has attractive properties such as ultra-lightweight, high efficiency in stiffness-to-weight and strength-to-weight ratio. In many previous studies, resistance welding, brazing and adhesive bonding are studied for joining the panel. However these methods did not consider productivity, but focused on structural characteristics of joined panels, so that the joining process is very complicated and expensive. In this paper, a new joining process with resistance welding is developed. Curved surface electrodes are used to consider the productivity and the stopper is used between electrodes during welding time to maintain the shape of inner structure. Welding time, gap of electrodes and distance between welding points are selected as the process parameters. By measuring the tensile load with respect to the variation of welding time and gap of electrodes, proper welding conditions are studied. Welding time is proper between 1.5-2.5cycle. If welding time is too long, then inner structures are damaged by overheating. Gap of electrode should be shorter than threshold value fur joint strength, when total thickness of inner structure and skin plate is 3.3mm, the threshold distance is 3.0mm.

Lactobacillus acidophilus가 생산한 항균물질(抗菌物質)에 관한 연구(硏究) (Studies on antimicrobial agent produced by lactobacillus acidophilus)

  • 김동신
    • 대한수의학회지
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    • 제24권2호
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    • pp.149-162
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    • 1984
  • The research was conducted(1) to confirm the agent(s) responsible for the antimicrobial activity contained in the fermented tomato juice with L. acidophilus(2) to extract and purify the antimicrobial agent(s)(3) to find the biological, physical and chemical properties of the agent(s). The following results were obtained and summarized as followings; 1. The agent responsible for the inhibitory activity was confirmed by both well assay method using fermented tomato juice with L. acidophilus and turbidimetric technique using the cell-free filtrate or neutralized filtrate of tomato acidohilus culture and found exerted antimicrobial agent other than lactic acid. 2. The procedures of purification : The isolation and purification of antimicrobial agent from the lyophilized acidophilus tomato culture were carried out by (1) methanol extraction (2) acetone extraction, (3) Sephadex G-50 gel filtration (4) paper chromatography and (5) thin layer chromatography. 3. The biological, physical and chemical properties of antimicrobial agent: The biological, physical, chemical properties of the purified antimicrobial agent were: (1) The antimicrobial activity was strong against test organisms; Bacillus subtilis(ATCC 6633), Escheichia coli(ATCC 25922), Staphylococcus aureus(ATCC 167), Pseudomonas fluorescens(KFCC 32394), Proteus vulgaris and Shigella dysenteriae. (2) The pH value of the agent was 2.0 and the inhibitory activity was lost when it was neutralized at 7.0 of pH and the agent was heat stable at $121^{\circ}C$ for 60 minutes. (3) The ultraviolet light absorption spectra of methanol-acetone extract and TLC fraction exhibited a maximum absorption at 260nm and 224nm respectively. (4) The most purified agent from TLC plate increased about 130-fold in activity. (5) The agent isolated from TLC plate was free from $H_2O_2$ or lactic acid. 4. Bioautographic assy: By means of bioautography of the agent on silica gel of TLC plate a strong inhibitory activity against B. subtilis was demonstrated. 5. Mass spectrometry: The agent obtained from TLC plate was analyzed by mass spectrometry which show the parent peak at m/e 264 suggesting the molecular weight of the compound and molecular group such as [$C_2H{^+}_4$], [CO], [CH=NH], [$C_3{H^}4_7$], [$\begin{array}{rcl}O\\{\parallel}\\CH_3-C\\\end{array}$], [$C_6-H{^+}_{11}$], [$C_5H{^+}_{11}$], [$\begin{array}{rcl}O\\{\parallel}\\C_5H_7-C^+\\\end{array}$] were suggested.

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