• Title/Summary/Keyword: life prediction method

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Variability of Short Term Creep Rupture Time and Life Prediction in Stainless Steels (스테인리스 강의 단시간 크리프 파단시간의 변동성과 수명예측)

  • Jung, Won-Taek;Kong, Yu-Sik;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.24 no.6
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    • pp.97-102
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    • 2010
  • This paper deals with the variability of short term creep rupture time based on previous creep rupture tests and the statistical methodology of the creep life prediction. The results of creep tests performed using constant uniaxial stresses at 600, 650, and $700^{\circ}C$ elevated temperatures were used for a statistical analysis of the inter-specimen variability of the short term creep rupture time. Even under carefully controlled identical testing conditions, the observed short-term creep rupture time showed obvious inter-specimen variability. The statistical aspect of the short term creep rupture time was analyzed using a Weibull statistical analysis. The effect of creep stress on the variability of the creep rupture time was decreased with an increase in the stress level. The effect of the temperature on the variability also decreased with increasing temperature. A long term creep life prediction method that considers this statistical variability is presented. The presented method is in good agreement with the Lason-Miller Parameter (LMP) life prediction method.

Fatigue analysis of pressure vessel in view of wind and seismic loads (풍력과 지진하중을 고려한 압력용기의 피로해석)

  • 박진용;황운봉;박상철;박동환
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.2
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    • pp.596-603
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    • 1991
  • Fatigue life prediction of pressure vessel is studied analytically using cumulative damage models and linear elastic fracture mechanics method. The stresses are analyzed by finite element method. During operation, the maximum stress occurs at the outside of neck region while fatigue analysis indicates that the bottom of nozzle part has the shortest fatigue life. Previously proposed fatigue life prediction equation and cumulative damage model are modified successfully by introducing reference fatigue modulus. It is found that the modified life prediction equation and damage model are useful for lower stress level application.

Study on Creep Life Prediction by Initial Strain Method for Friction Welded Joints of Heat Resisting Steels (내열강 마찰용접재의 ISM에 의한 크리프 수명예측에 관한 연구)

  • 김헌경;김일석;이연탁;공유식;오세규
    • Journal of Ocean Engineering and Technology
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    • v.15 no.2
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    • pp.46-52
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    • 2001
  • In this paper, the real-time prediction of high temperature creep life was carried out for the friction welded joints of dissimilar heat resisting steels (SUH3-SUH35). various life prediction method such as LMP (Larson_miller Parameter) and ISM (initial strain method) were applied. The creep behaviors of those steels and the welds under static load were examined by ISM combined with LMP at 500, 600 and $700^{\circ}C$, and the relationship between these two methods was investigated. A real-time creep lie (tr, hr) prediction equation by initial strain (${\varepsilon}_0$, %) under any creep stress ($\sigma$, MPa) at any high temperature (T, K) was developed as follows: $t_r={\alpha}{\varepsilon}_0^{\beta}{\sigma}^{-1}$ where, ${\phi}=16: {\alpha}=10^{51.412-0.104T+5.375{\times}10^5T^2}$, $ {\beta}=-83.989+0.180T-9.957{\times}10^{-5}T^2,{\phi}=20:$ ${\alpha}=10^{69.910-0.146T+7.744{\times}10^{-5}T^2$, ${\beta}=-51.442+0.105T-5.595{\times}10^{-5}T^2$ for SUH3-SUH35 friction weld of =16mm and 20mm, respectively.

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A Study on Life Estimation of a Forging Die (단조 금형의 수명 평가에 관한 연구)

  • Choi, C.H.;Kim, Y.J.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.479-487
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    • 2007
  • Die life is generally estimated taking failure life and wear amount into consideration. In this study, the forging die life was investigated considering both of these two factors. The fatigue life prediction for the die was performed using the stress-life method, i.e. Goodman's and Gerber's equations. The Archard's wear model was used in the wear life simulation. These die life prediction techniques were applied to the die used in the forging process of the socket ball joint of a transportation system. A rigid-plastic finite element analysis for the die forging process of the socket ball was carried out and also the elastic stress analysis for the die set was performed in order to get basic data for the die fatigue life prediction. The wear volume of the die was measured using a 3-dimensional measurement apparatus. The simulation results were relatively in good agreement with the experimental measurements.

A Prediction of Remaining Service Life of Concrete for Irrigation Structure by Measuring Carbonation (중성화 측정을 통한 콘크리트의 잔존수명 예측)

  • 이준구;박광수;신수균;김관호;윤성수
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.773-778
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    • 2002
  • The variance characteristics of the calcium carbonate contents along to the concrete cover depth takes the prediction method of remaining service life of concrete. Calcium carbonate contents were measured by the Thermo Gravimetric/Differential Thermal Analysis method at three point, depth of 0.25cm, 0.75cm, 1.25cm from the surface of concrete. This prediction method contain some assumption that the chemical protection conferred on steel is through a passive protective oxide film which forms on steel in an environment at or above a pH of 10.5$^{4)}$ .

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A study on the thermal-mechanical fatigue life prediction of 12 Cr steel (12 Cr 강의 열피로 수명단축에 관한 연구)

  • Ha, Jeong-Soo;Kim, Kun-Young;Ahn, Hye-Thon
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.4
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    • pp.114-125
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    • 1994
  • Fatigue behavior and life prediction method were presented for themal-mechanical and isothermal low cycle fatigue of 12 Cr forged steel used for high temperature applications. In-phase and out-of-phase thermal-mechanical fatigue test from 350 .deg. C to 600 .deg. C and isothermal low cycle fatigue test at 600 .deg. C, 475 .deg. C, 350 .deg. C were conducted using smooth cylindrical hollow specimen under strain-control with total strain ranges from 0.006 to 0.015. The phase difference between temperature and strain in thermal-mechanical fatigue resulted in significantly shorter fatigue life for out-of-phase than for in-phase. Thermal-mechanical fatigue life predication was made by partitioning the strain ranges of the hysteresis loops and the results of isothermal low cycle fatigue tests which were performed under the combination of slow and fast strain rates. Predicted fatigue lives for out-of-phase using the strain range partitioning method showed an excellent agreement with the actual out-of-phase thermal-mechanical fatigue lives within a factor of 1.5. Conventional strain range partitioning method exhibited a poor accuracy in the prediction of in-phase range partitioning method in a conservative way. By the way life prediction of thermal-mechanical fatigue by Taira's equivalent temperature method and spanning fartor method showed good agreement within out-of-phase thermal-mechanical fatigue.

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Improvement of long-time creep life prediction of steam turbine rotor steel (증기 터빈축 강재의 장시간 크리프 수명 예측법 개선)

  • 오세규;정순억;전태언
    • Journal of Ocean Engineering and Technology
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    • v.10 no.1
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    • pp.47-52
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    • 1996
  • This paper deals with a study on improvement of long-time creep life prediction of steam turbine rotor steels by using initial strain method as a new approach at high temperatures of 500 to 70$0^{\circ}C$ . The main result shows that the inital strain method could be reliably utilized to predict and evaluate the long-time creep life as creep rupture strength and that the predicting equation for long-time creep life under a certain creep stress at a certain high temperature could be empirically derived out from each initial instantaneous strain measured.

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Predictions of Fatigue Life of Copper Alloy for Regenerative Cooling Channel of Thrust Chamber (연소기 재생냉각 채널용 구리합금의 피로수명예측)

  • Lee, Keumoh;Ryu, Chulsung;Heo, Seongchan;Choi, Hwanseok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.6
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    • pp.73-82
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    • 2017
  • Low-cycle thermal fatigue problem resulting from multiple use of a liquid rocket engine has to be considered for the development of a reusable launch vehicle. In this study, life prediction equations suggested by previous researchers were compared as applied to various copper alloy cases to predict fatigue lives from tensile test data. The present study has revealed that among the presently considered life prediction methods, universal slopes method provides the best life prediction result for the copper alloys, and the modified Mitchell's method provides the best life prediction result for oxygen free high conductivity (OFHC) copper.

Life Prediction of Copper Alloy of Combustion Chamber (연소실 구리합금의 피로수명 예측)

  • Lee, Keum-Oh;Ryu, Chul-Sung;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.2
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    • pp.44-49
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    • 2011
  • A study of the fatigue life of copper alloy which was used in inner jacket of regenerative cooling chamber of liquid rocket engine has been performed. Generally used life prediction methods -original universal slopes method, modified universal slopes method, Mitchell's method, B$\"{a}$umel and Seeger's method, and Ong's method- have been used for predicting the fatigue data. It was found that the novel life prediction method which was modified from Ong's method was suggested since almost all data have not been predicted well with the widely used methods. The suggested modified Ong's method predicted well within 3X scatterbands.

Life Prediction of Copper Alloy of Combustion Chamber (연소실 구리합금의 피로수명 예측)

  • Lee, Keum-Oh;Ryu, Chul-Sung;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.89-92
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    • 2010
  • A study about the fatigue life of copper alloy which is used in inner jacket of regenerative cooling chamber of liquid rocket engine has been performed. Generally used life prediction methods-original universal slopes method, modified universal slopes method, Mitchell's method, Baumel and Seeger's method, and Ong's method-have been used for predicting the fatigue data. It was found that the novel life prediction method which is modified from Ong's method was suggested since almost all data have not been predicted well with the widely used methods. The suggested modified Ong's method predicted well within 3X scatterbands.

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