• 제목/요약/키워드: layer manufacturing

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광섬유 대량생산시스템 이중 액상코팅공정의 점성소산 및 공정인자 영향성 해석연구 (Parametric Investigation on Double Layer Liquid Coating Process with Viscous Dissipation in Optical Fiber Mass Manufacturing System)

  • 김경진;박중윤
    • 반도체디스플레이기술학회지
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    • 제17권4호
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    • pp.80-85
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    • 2018
  • The present investigation on optical fiber mass manufacturing features the computational modeling and simulation on a double layer liquid coating process on glass fiber surface. The computational model employs a simplified geometry of typical fiber coating system which consists of primary and secondary coating dies along with secondary coating cup. The viscous dissipation in coating flow is incorporated into the double layer coating process simulations. Heavy temperature dependence of coating liquid viscosity is also considered in the model. The computational results found that the effects of viscous dissipation on both primary and secondary coating layer thicknesses are highly significant at higher drawing speed. Several important coating process parameters such as supply temperature and pressure of primary and secondary coating liquids are investigated and discussed in order to appreciate how those parameters affect the double layer coating layer thickness on fast moving glass fiber.

법주사 철확의 부식상태 및 미세조직 분석을 통한 제작기법 연구 (A Study of Manufacturing Techniques Extracting from the Analysis of Corrosion Status and Microstructure for the Cast-Iron Pot in Bubjusa)

  • 한민수;김소진;홍종욱
    • 보존과학회지
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    • 제26권3호
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    • pp.269-276
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    • 2010
  • 법주사 철확의 부식상태 및 미세조직 분석을 통해 제작기법을 추정하고자 광학현미경, SEM-EDS, 미소경도계, XRD를 이용하여 자연과학적 연구를 실시하였다. 표면층의 미세조직에서는 페라이트와 일부 펄라이트 조직이 관찰되었다. 내부층에서는 펄라이트 조직과 깃털모양의 흑연이 관찰되었으며, 중간 경계층에서는 심한 부식현상이 관찰된다. 미소경도는 조직별로 217Hv~698Hv 값의 범위를 가졌으며, 이는 일반적으로 고대 철제유물에서 보이는 경도 값 범위이다. 각 층별 미세조직에 대한 성분분석 결과, 표면층이 내부층에 비해 탈탄이 많이 되었음을 알 수 있었다. 금속 부식화합물의 XRD 동정 결과, 일반적인 금속유물의 부식과정에서 만들어지는 침철석과 적철석이 동정되었다. 결론적으로 법주사의 대형 철확은 주조기술로 제작되었으며, 내부는 흑연을 포함한 회주철 조직을 보이고 있다. 또한 표면층은 사용과정에서 가열과 냉각의 반복으로 탈탄작용이 일어났다. 이러한 연구결과는 대형 철확의 제작기법을 밝히는데 중요한 비교자료로 활용될 수 있을 것이다.

Fitting accuracy of ceramic veneered Co-Cr crowns produced by different manufacturing processes

  • von Maltzahn, Nadine Freifrau;Bernhard, Florian;Kohorst, Philipp
    • The Journal of Advanced Prosthodontics
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    • 제12권2호
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    • pp.100-106
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    • 2020
  • PURPOSE. The purpose of this in vitro study was to evaluate the fitting accuracy of single crowns made from a novel presintered Co-Cr alloy prepared with a computer-aided design and computer-aided manufacturing (CAD/CAM) technique, as compared with crowns manufactured by other digital and the conventional casting technique. Additionally, the influence of oxide layer on the fitting accuracy of specimens was tested. MATERIALS AND METHODS. A total of 40 test specimens made from Co-Cr alloy were investigated according to the fitting accuracy using a replica technique. Four different methods processing different materials were used for the manufacture of the crown copings (milling of presintered (Ceramill Sintron-group_cer_sin) or rigid alloy (Tizian NEM-group_ti_nem), selective laser melting (Ceramill NPL-group_cer_npl), and casting (Girobond NB-group_gir_nb)). The specimens were adapted to a resin model and the outer surfaces were airborne-particle abraded with aluminum oxide. After the veneering process, the fitting accuracy (absolute marginal discrepancy and internal gap) was evaluated by the replica technique in 2 steps, before removing the oxide layer from the intaglio surface of the crowns, and after removing the layer with aluminum oxide airborne-particle abrasion. Statistical analysis was performed by multifactorial analysis of variance (ANOVA) (α=.05). RESULTS. Mean absolute marginal discrepancy ranged between 20 ㎛ (group_cer_npl for specimens of Ceramill NPL) and 43 ㎛ (group_cer_sin for crowns of Ceramill Sintron) with the oxide layer and between 19 ㎛ and 28 ㎛ without the oxide layer. The internal gap varied between 33 ㎛ (group_ti_nem for test samples of Tizian NEM) and 75 ㎛ (group_gir_nb for the base material Girobond NB) with the oxide layer and between 30 ㎛ and 76 ㎛ without the oxide layer. The absolute marginal discrepancy and the internal gap were significantly influenced by the fabrication method used (P<.05). CONCLUSION. Different manufacturing techniques had a significant influence on the fitting accuracy of single crowns made from Co-Cr alloys. However, all tested crowns showed a clinically acceptable absolute marginal discrepancy and internal gap with and without oxide layer and could be recommended under clinical considerations. Especially, the new system Ceramill Sintron showed acceptable values of fitting accuracy so it can be suggested in routine clinical work.

생산자동화 시스템에서 필드버스 네트워크 구축 기술 연구 (Study on the implementation of fieldbus network in the manufacturing automation system)

  • 김기암;홍승호;김지용;고성준
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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    • pp.1020-1023
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    • 1996
  • Fieldbus provides real-time data communication among field devices in the process control and manufacturing automation systems. This paper presents an implementation method of Profibus in the experimental model of manufacturing automation system. The manufacturing automation system considered in this paper consists of robots, NC machines, sensors, conveyers and PCs. The application task programs are developed on the basis of FMS/FMA7 communication services which are provided by Profibus application layer. The communication and application programs are developed in the real-time environment.

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분산 FMS의 통합제어를 위한 객체지향 데이타베이스 (Object-Oriented Database for Integrated Control of Distributed FMS)

  • 박장호;차상균
    • 한국통신학회논문지
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    • 제19권10호
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    • pp.1935-1944
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    • 1994
  • FMS(Flexible Manufacturing System)는 로봇, 수치제어기기 등의 프로그램이 가능한 생산설비 하드웨어로 구성된 분산시스템이다. FMS의 효과적인 운용을 위해서는 생산설비 하드웨어를 통합 제어하기 위한 소프트웨어의 존재가 필수적이다. 그런데 FMS의 복잡성과 다양한 변화가능성은 통합제어 소프트웨어의 구축 및 유지, 보수를 어렵게 한다. 이를 해결하기 위하여 본 논문에서는 객체지향 FMS 통합제어 모델을 제안한다. 제안된 모델에서는 FMS에 실재하는 셀이 가상 셀 객체로 모델되어, 통합제어를 위하여 필요한 데이터와 연산들이 캡슐화되어 객체지향 데이타베이스에 관리된다. 또한 이 밖의 FMS운용을 위해 필수적인 데이타와 이들간의 관계성도 데이타베이스에 관리된다. 본 논문은 제안된 모델을 기반으로 구현한 통합제어 소프트웨어시스템인 FREE(Fms Run Time Executive Environment)를 바탕으로 통합제어 데이타베이스에 대하여 기술한다.

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Controlling the Growth of Few-layer Graphene Dependent on Composition Ratio of Cu/Ni Homogeneous Solid Solution

  • Lim, Yeongjin;Choi, Hyonkwang;Gong, Jaeseok;Park, Yunjae;Jeon, Minhyon
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2014년도 제46회 동계 정기학술대회 초록집
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    • pp.273.1-273.1
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    • 2014
  • Graphene, a two dimensional plane structure of $sp^2$ bonding, has been promised for a new material in many scientific fields such as physics, chemistry, and so on due to the unique properties. Chemical vapor deposition (CVD) method using transitional metals as a catalyst can synthesize large scale graphene with high quality and transfer on other substrates. However, it is difficult to control the number of graphene layers. Therefore, it is important to manipulate the number of graphene layers. In this work, homogeneous solid solution of Cu and Ni was used to control the number of graphene layers. Each films with different thickness ratio of Cu and Ni were deposited on $SiO_2/Si$ substrate. After annealing, it was confirmed that the thickness ratio accords with the composition ratio by X-ray diffraction (XRD). The synthesized graphene from CVD was analyzed via raman spectroscopy, UV-vis spectroscopy, and 4-point probe to evaluate the properties. Therefore, the number of graphene layers at the same growth condition was controlled, and the correlation between mole fraction of Ni and the number of graphene layers was investigated.

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쾌속 조형과 쾌속 툴링을 이용한 3차원 제품의 정형 가공에 관한 연구 (Investigation into Net-Shape Manufacturing of Three-Dimensional Parts by using RP and RT)

  • 안동규;이상호;김기돈;양동열;박승교
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.16-19
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    • 2001
  • Rapid Prototyping (RP) and Rapid Tooling (RT) were introduced to reduce time-to-market and cost by shortening not only the development phase but also the production phase of the manufacturing process. RP generally builds up a prototype layer by layer, rapidly generating a fully three-dimensional free form shape. RT enables the manufacture of production tools. The integration of RP and RT has the potential for rapid net shaping of thee-dimensional parts, which have geometrical complexity. In this study, net shaping techniques for making three-dimensional parts using RP and RT are described and a sample part are shown. A three-dimensional metal part is manufactured by a new RP process, Variable Lamination Manufacturing by using Expandable Polystyrene Foam (VLM-S), and its application to RT for making a clover punch. In addition, we discussed the technology fusion between metal forming md RP/RT.

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Influence of Manufacturing Environment on Delamination of Mixed Cross Laminated Timber Using Polyurethane Adhesive

  • SONG, Dabin;KIM, Keonho
    • Journal of the Korean Wood Science and Technology
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    • 제50권3호
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    • pp.167-178
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    • 2022
  • To investigate the influence of manufacturing environment on bonding performance of mixed cross laminated wood (CLT) using polyurethane (PUR) adhesive, a boiling water soak delamination test according to the temperature and relative humidity was conducted. The 5-ply mixed CLT consisted of Japanese Larch for external and middle layer and yellow poplar for internal layer. The PUR adhesives with different opening times of 10 and 30 minutes were used. The mixed CLT was manufactured according to pressing times of PUR and manufacturing environments of summer and winter. In case of summer environment, the delamination rate of the mixed CLT with pressing time of 4 hours using a PUR adhesive with open time of 10 minutes met the requirements of KS F 2081. In case of winter environment, the delamination rate of the mixed CLT didn't meet the requirements of KS standard. However, it was possible to confirm the effect of improving the adhesive performance by adjusting the pressing time according to the open time of the adhesive under the manufacturing conditions. The delamination rate of CLT with open time 30 minutes PUR, manufactured by indirect moisture supply methods was 11.2% better than direct moisture supply methods. As a result of delamination test in the same condition of relative humidity and adhesive, it was found that the temperature of manufacturing environment influences the adhesive performance.