• 제목/요약/키워드: laser weldability

검색결과 168건 처리시간 0.024초

강판의 레이저 용접시 공정변수의 영향에 관한 연구 (A study on the influence of process parameters during laser welding of sheet steels)

  • 박영수;이윤식;김형식;김찬
    • 한국레이저가공학회지
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    • 제2권3호
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    • pp.11-18
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    • 1999
  • This paper describes the weldability of carbon steel and stainless steel using 5㎾ $CO_2$ laser system with nearly multi-mode beam and a parabolic focusing mirror. In the laser welding of steels, major welding parameters are focal point, travel speed, beam power, shield gas and gap tolerance, etc.. Two kinds of gases(Ar, He) were used as a assist gas and supplied through the external nozzle. It is very important for optimum condition to remove plasma plume which absorbs laser beam and to obtain deep penetration and sound weld bead. Bead-on-plate welding tests were carried out for the experiments. Penetration data were obtained with various welding parameters and the effects of welding parameters were discussed. Butt welding tests were performed with various conditions. Only the optimum laser parameters assured good weld quality As a result of this study, We achieve the fundamental weldabilities using a high power $CO_2$ laser for carbon steel and stainless steel.

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실시간 검사 및 제어를 목적으로 한 용접성 평가 (The Weldability Estimation for the Purpose of Real-Time Inspection and Control)

  • 이정익
    • 한국산학기술학회논문지
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    • 제9권3호
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    • pp.605-610
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    • 2008
  • 용접구조물의 시공시 발견되는 외관상, 성능상 사용자에게 불만족을 발생시키는 결함들을 일반적으로 총칭하여 용접부의 결함이라 한다. 이들 결함들을 시간의 손실 없이 효과적으로 검출해내어 용접부 전체의 품질을 효과적으로 판정하기 위한 용접성 평가 시스템 구축이 어느 때보다 절실하다. 본 연구에서는 레이저 비전 카메라를 이용하여, 용접부의 형상에 대한 원 데이터를 채취하고 이를 화상처리하고, 여기서 얻은 정보로 1차적으로 정량적 결함을 판별하고, 동시에 분류된 결함을 정성적으로 판단하기 위해 퍼지 패턴인식의 한 단계인 다중 패턴 인식을 이용하여 용접 물 전체의 결함을 판정하였으며, 사용자의 편의를 위해 용접성의 결과가 화상별, 최종집계와 함께 이를 그래픽의 형태로 표시하여, 손쉽게 용접성 양부를 결정할 수 있게 하였으며, 이는 또한 생산라인에 적용하여 실시간 용접성 판별을 할 수 있는 기반 연구 성과를 제시하였다.

Investigation on Nd:YAG Laser Weldability of Zircaloy-4 End Cap Closure for Nuclear Fuel Elements

  • Kim, Soo-Sung;Lee, Chul-Yung;Yang, Myung-Seung
    • Nuclear Engineering and Technology
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    • 제33권2호
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    • pp.175-183
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    • 2001
  • Various welding processes are now available for end cap closure of nuclear fuel element such as TG(Tungsten Inert Gas) welding, magnetic resistance welding and laser welding. Even though the resistance and TIG welding processes are widely used for manufacturing commercial fuel elements, they can not be recommended for the remote seal welding of a fuel element at a hot cell facility due to the complexity of electrode alignment, difficulity in the replacement of parts in the remote manner and a large heat input for a thin sheath. Therefore, the Nd:YAG laser system using optical fiber transmission was selected for Zircaloy-4 end cap welding inside hot cell. The laser welding apparatus was developed using a pulsed Nd:YAG laser of 500 watt average power with optical fiber transmission. The weldability of laser welding was satisfactory with respect to the microstructures and mechanical properties comparing with TIG and resistance welding. The optimum operation processes of laser welding and the optical fiber transmission system for hot cell operation in a remote manner have been developed The effects of irradiation on the properties of the laser apparatus were also being studied.

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파이버 레이저를 이용한 순 티타늄 박판의 용접특성 향상을 위한 연구 - 실드가스 노즐변수의 영향 - (The Study for Improving the Weldability of Pure Titanium Sheet by Using Fiber Laser - The Effect of Shielding Gas Nozzle Variable -)

  • 김종도;김지성
    • Journal of Welding and Joining
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    • 제34권5호
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    • pp.6-12
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    • 2016
  • This study was performed bead welding of pure titanium by using fiber laser. Since titanium is very sensitive to oxidation and nitriding during welding, it is important to compose the shielding equipment compared with different material. Thus side and coaxial shield nozzle, rail and chamber type shielding equipment are widely used to protect effectively the weld during welding. Experiments were performed by changing nozzle angle and distance using side and coaxial shield nozzle. The bead colors of gold, brown, blue, purple and yellowish white were obtained by changing variables of shield nozzle, and then its weldability was investigated. As experiment result, sound and not brominated beads were formed when side nozzle angle and distance were respectively $45^{\circ}$ and 10 mm.

레이저 용접조건에 따른 AZ31 마그네슘합금 맞대기 용접부의 특성 (Characteristics of Butt Welded AZ31 Magnesium Alloy with Laser Welding Conditions)

  • 김종도;이정한;김장수
    • Journal of Advanced Marine Engineering and Technology
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    • 제33권4호
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    • pp.517-523
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    • 2009
  • Magnesium alloys have many advantages such as a low density, high strength/weight ratio and well recycle. And joining process is absolutely necessary to expand the field of application of magnesium alloy. The main problems of conventional process such as arc welding for magnesium alloy are the inflammability, a tendency toward crack formation and the appearance of porosity during solidification. Laser welding technology is a promising means for overcoming these difficulties. This study is related to the laser weldability of AZ31 magnesium alloy, an all-purpose wrought alloy with good strength and ductility. The effect of welding conditions on the weldability of butt joints was examined. Also, the mechanical properties of butt welded joints were investigated by tensile test and hardness test.

새로운 개념의 Tailored Blank 레이저 용접성 경가 방법에 관한 연구 (New Concept in Evaluation of Laser Tailored Blank weldability)

  • 정봉근;고광문;정경훈;이창희
    • 한국레이저가공학회지
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    • 제2권1호
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    • pp.61-67
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    • 1999
  • This study introduces the new concept in the evaluation criteria of the $CO_2$ laser Tailored Blank weldability, The materials used are 0.7mm, 1.5mm thick low carbon automotive galvanized steels. Welding tests were conducted for both similar thickness(0.7mm-0.7mm, 1.5mm-1.5mm) and dissimilar thickness(0.7mm-1.5mm) cases. The criteria developed for optimum welding conditions were based on relationship between results of die press forming test, weld transverse tensile test Erichsen test and weld penetration measurements. Application of the developed criteria(fracture ratio, strength ratio and D/To) in obtaining optimum welding condition revealed that a weld which satisfied any of the criteria did not fracture during actual die press test.

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Nd:YAG 레이저를 이용한 자동차 언더바디 센터플로어에 대한 용접성 검토 (A Study on the Weldability for Automobile Under body Center floor with Nd:YAG laser)

  • 유상현;김관희;윤재정;유효정;김성세
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2007년 추계학술발표대회 개요집
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    • pp.199-202
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    • 2007
  • The center floor is a part of underbody of cars. The assembling method is mostly a resistant spot welding. But the resistant spot welding has many demerits in productivity such as low welding speed, large spatter occurring, hard to verify the welding quality. The laser welding has many merits such as high welding speed, high static and dynamic weld strength. So the laser welding has been studied to substituted the resistant spot welding. Therefore, in this study, as a pre-evaluation stage for replacing the resistance spot welding with laser in production of automobile parts, the weldability of cold rolled and zinc coated steel sheets is studied and also evaluated the weld strength by the tensile shear test. And the shape of weld bead appearances and micro structure of the weld bead section is also evaluated.

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펄스 Nd:YAG 레이저를 이용한 모터용 스테이터 적층코어의 용접특성 [ I ] - 레이저 용접성에 미치는 가공변수의 영향 - (The Weldability of Laminated Stator Core for Motor by Pulsed Nd:YAG Laser [ I ] - The Effect of Processing Parameter on Weldability of Laser -)

  • 김종도;유승조;김장수
    • Journal of Advanced Marine Engineering and Technology
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    • 제30권5호
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    • pp.629-635
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    • 2006
  • Manufacture of motor by laser has been studying realization that was demands on market for lightening and miniaturization. Moreover. early in the 1980s. manufacture of parts for automobiles by laser welding was already successfully introduced. The purpose of this study was to develop production technology of the high quality laminated stator core for motor by pulsed Nd:YAG laser heat source. In the event of adjusting defocus and voltage to control humping in laser welding of the laminated core. sound bead could be obtained. but deep penetration was not. Therefore. explosive evaporating plasma was controlled by adjustment of peak power on pulse width. Particularly, because explosive evaporating plasma induced high peak power, made molten metal in keyhole scatter. a suitable adjustment of peak power was required to obtain sound bead. As a results of experiment. sound bead and deep penetration could be obtained.

$Cu_{54}Ni_{6}Zr_{22}Ti_{18}$ 벌크비정질 합금의 Nd:YAG 레이저 점용접 특성 (Characteristics of the Nd:YAG laser Spot Welding in $Cu_{54}Ni_{6}Zr_{22}Ti_{18}$ Bulk Metallic Glass Alloy)

  • 김종현;이제훈;신승용;배정찬;이창희
    • 한국레이저가공학회지
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    • 제8권2호
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    • pp.13-20
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    • 2005
  • Weldability is largely dependent on the phase evolution and the microstructure of the weld. For the weldability of the $Cu_{54}Ni_6Zr_{22}Ti_{18}$ bulk metallic glass, the crystallization affects the sensitivity of the weld to the brittle failure. In order to suppress the irreversible crystallization, Nd:YAG laser welding was chosen. The pulsed Nd:YAG laser was irradiated onto the BMG plate and the effects of the pulse shape [peak power intensity and pulse duration time] on the crystallinity were evaluated.

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