• Title/Summary/Keyword: laser image processing

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A Study on the Vision Sensor Using Scanning Beam for Welding Process Automation (용접자동화를 위한 주사빔을 이용한 시각센서에 관한 연구)

  • You, Won-Sang;Na, Suck-Joo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.3
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    • pp.891-900
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    • 1996
  • The vision sensor which is based on the optical triangulation theory with the laser as an auxiliary light source can detect not only the seam position but the shape of seam. In this study, a vision sensor using the scanning laser beam was investigated. To design the vision sensor which considers the reflectivity of the sensing object and satisfies the desired resolution and measuring range, the equation of the focused laser beam which has a Gaussian irradiance profile was firstly formulated, Secondly, the image formaing sequence, and thirdly the relation between the displacement in the measuring surface and the displacement in the camera plane was formulated. Therefore, the focused beam diameter in the measuring range could be determined and the influence of the relative location between the laser and camera plane could be estimated. The measuring range and the resolution of the vision sensor which was based on the Scheimpflug's condition could also be calculated. From the results mentioned above a vision sensor was developed, and an adequate calibration technique was proposed. The image processing algorithm which and recognize the center of joint and its shape informaitons was investigated. Using the developed vision sensor and image processing algorithm, the shape informations was investigated. Using the developed vision sensor and image processing algorithm, the shape informations of the vee-, butt- and lap joint were extracted.

3D image processing using laser slit beam and CCD camera (레이저 슬릿빔과 CCD 카메라를 이용한 3차원 영상인식)

  • 김동기;윤광의;강이석
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.40-43
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    • 1997
  • This paper presents a 3D object recognition method for generation of 3D environmental map or obstacle recognition of mobile robots. An active light source projects a stripe pattern of light onto the object surface, while the camera observes the projected pattern from its offset point. The system consists of a laser unit and a camera on a pan/tilt device. The line segment in 2D camera image implies an object surface plane. The scaling, filtering, edge extraction, object extraction and line thinning are used for the enhancement of the light stripe image. We can get faithful depth informations of the object surface from the line segment interpretation. The performance of the proposed method has demonstrated in detail through the experiments for varies type objects. Experimental results show that the method has a good position accuracy, effectively eliminates optical noises in the image, greatly reduces memory requirement, and also greatly cut down the image processing time for the 3D object recognition compared to the conventional object recognition.

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Coaxial Monitoring during Laser Lap Welding (겹치기 이음부의 레이저용접 동축 모니터링)

  • Kim, Jung-Hak;Kim, Cheol-Hee;Kim, Jeong-Han;Rhee, Se-Hun
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1294-1298
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    • 2007
  • Welding process monitoring is advantageous for maintaining weld quality and numerous sensing techniques have been developed for laser welding. Coaxial image monitoring enables direct monitoring of the weld pool shape and keyhole behavior, but requires the complex optical system and the image processing technique. In this study, we coaxially acquired the weld pool images during laser lap welding by using the camera and special illumination. The welding characteristics - pool width and length, keyhole shape, etc - were extracted by using image processing and the relationship between these characteristics and the penetration depth were investigated.

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High speed seam tracking system using vision sensor with multi-line laser (다중 레이저 선을 이용한 비전 센서를 통한 고속 용접선 추적 시스템)

  • 성기은;이세헌
    • Proceedings of the KWS Conference
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    • 2002.05a
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    • pp.49-52
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    • 2002
  • A vision sensor measure range data using laser light source, This sensor generally use patterned laser which shaped single line. But this vision sensor cannot satisfy new trend which needs faster and more precise processing. The sensor's sampling rate increases as reduced image processing time. However, the sampling rate can not over 30fps, because a camera has mechanical sampling limit. If we use multi line laser pattern, we will measure multi range data in one image. In the case of using same sampling rate camera, number of 2D range data profile in one second is directly proportional to laser line's number. For example, the vision sensor using 5 laser lines can sample 150 profiles per second in best condition.

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Development of Nd-Yag Laser Marking System for Cylinderical Parts (Nd-Yag 레이저를 이용한 원통 형상 표면 마킹 시스템 개발)

  • Lee, Se-Han;Kang, Jae-Gwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.5
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    • pp.70-75
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    • 2010
  • In this paper, laser marking systems dedicated to cylinderical parts was developed. We first develop the marking device which consists of Nd-Yag laser, galvano scanner and additional rotational axis, then develop algorithm for supporting the digital image with bmp data format. Additional rotational axis is so attached as to rotate the cylinderical parts for marking its whole surface. The image is separated into line by line and the separated line image is sent to galvano scanner while rotating the additional axis simultaneously. CxImage library, famous open source code, is employed for the image processing. The developed method was tested with various images and shows that it reduces marking time significantly without reducing marking quality.

Inspection of combination quality for automobile steel balance weight using laser line projector and USB camera (레이저 선 프로젝터와 USB 카메라를 이용한 자동차용 철 밸런스 웨이트의 결합상태 검사)

  • Choi, Kyung Jin;Park, Se Je;Lim, Ho;Park, Chong Kug
    • Journal of the Semiconductor & Display Technology
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    • v.12 no.1
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    • pp.15-21
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    • 2013
  • In this paper, sensor system and inspection algorithm in order to inspect steel balance weight for automobile is described. Steel balance weight is composed of clip and weight, which is joined by press process. The defective one has a gap between clip and weight. To detect whether there is a gap, sensor system is simply configured with laser line projector and USB camera, which make it possible to measure the height difference of clip and weight area. Laser line pattern which is made on the surface of a balance weight is captured by USB camera. In case that USB camera is used in machine vision, barrel distortion caused by wide angle lens makes the captured image distorted. Image warping function is applied to correct the distortion. Simple image processing algorithm is applied to extract the laser line information and whether it is good or not is judged through the extracted information.

Development of a Measurement System for Axial-symmetric Objects Using Vision Sensor (시각센서를 이용한 축대칭 물체 측정 시스템 개발)

  • Lee, S.R.;Kim, C.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.5
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    • pp.34-41
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    • 1997
  • The dimension measurement problem of products has been a major concern in the quality control in the industrial fields. A non-contacting measurement system using the vision sensor is proposed in this paper. The system consists of a CCD camera for the image capture, a frame grabber for the acquired image processing, a laser unit for the illumination, scanning unit for the measurement, and a personal computer for the geometry computation. The slit beam which is generated by passing the laser beam through a cylin- drical lens is fired to the axial-symmetric object on the rotating plate. The image of objects reflected by the laser slit beam, acquired by the CCD camera, becomes much brighter than the other parts of objects. After the histogram of brightness for the captured image is calculated, low intensity pixels are filtered out by threshold method. The performance of proposed measurement system is obtained for several different axial symmetric objects. The proposed system is verified as a good tool for measuring axial-symmetric parts in a limited condition with a minor investment cost.

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Application of Image Processing on the Laser Welded Defects Estimation (레이저 용접물 결함 평가에 대한 화상처리의 이용)

  • Lee, Jeong-Ick;Koh, Byung-Kab
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.4
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    • pp.22-28
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    • 2007
  • The welded defects are usually called user's unsatisfaction for appearance and functional usage. For checking these defects effectively without time loss, setup of weldability estimation system is an important for detecting whole specimen quality. In this study, after catching a rawdata on welded specimen profiles and treating vision processing with these data, the qualitative defects are estimated from getting these information by laser vision camera at first. At the same time, the weldability estimation for whole specimen is produced. For user friendly, the weldability estimation results are shown each profiles, final reports and visual graphics method. So, user can easily determined weldability. By applying these system to welding fabrication, these technologies are contribution to on-line setup of weldability estimation system.

Development of Multi-functional Laser Pointer Mouse Through Image Processing (영상처리를 통한 다기능 레이저 포인터 마우스 개발)

  • Kim, Yeong-Woo;Kim, Sung-Min;Shin, Jin;Yi, Soo-Yeong
    • Journal of Institute of Control, Robotics and Systems
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    • v.17 no.11
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    • pp.1168-1172
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    • 2011
  • Beam projector is popularly used for presentation. In order to pay attention to local area of the beam projector display, a laser pointer is used together with a pointing device(Mouse). Simple wireless presenter has limited functions of a pointing device such as "go to next slide" or "back to previous slide" in a specific application(Microsoft PowerPoint) through wireless channel; thus, there is inconvenience to do other tasks e.g., program execution, maximize/minimize window etc. provided by clicking mouse buttons. The main objective of this paper is to implement a multi-functional laser-pointer mouse that has the same functions of a computer mouse. In order to get position of laser spot in the projector display, an image processing to extract the laser spot in the camera image is required. In addition, we propose a transformation of the spot position into computer display coordinates to execute mouse functions on computer display.