• 제목/요약/키워드: laser cladding technology

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공구강의 내 마모성을 높여주는 레이저 클래딩 기술동향 (Trend of Laser Cladding Technology in Material Processing)

  • 길상철;김환태;김상우
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.321-324
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    • 2008
  • The increasing interest in the surface modification by the laser cladding technology in the material processing is placing stringent demands on the manufacturing techniques and performance requirements, and the manufacture employs the high quality and efficiency laser cladding technology. This paper covers recent technical trends of laser cladding technology including the COMPENDEX DB analysis.

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STS316L 분말의 레이저 클래딩층 특성에 관한 연구 (A Study on Characteristics of Laser Cladding Layer of STS316L)

  • 홍성무;오재용;김동섭;장승철;신보성
    • 마이크로전자및패키징학회지
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    • 제24권3호
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    • pp.53-56
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    • 2017
  • Laser cladding is a technique for forming beads by melt-sintering with a laser while directly feeding metal powder onto the base material through nozzles. This technique, which is applied in laser surface treatment technology, is useful for repairing broken or worn parts by allowing selective formation of the surface layer of the base metal material. In this paper, laser cladding process was performed on STS316L powder using high power continuous wave laser with IR wavelength and the cladding characteristics according to process conditions were experimentally analyzed.

Fabrication of Low Carbon Steel Coated with 18%Cr-2.5%Ni-Fe Powder by Laser Cladding and Its Application on Plastic Injection Mold for Aluminum Diecasting

  • Kim, Cheol-Woo;Yoo, Hyo-Sang;Cho, Kyun-Taek;Jeon, Jae-Yeol;Choi, Se-Weon;Kim, Young-Chan
    • 한국재료학회지
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    • 제31권11호
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    • pp.601-607
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    • 2021
  • Laser cladding a surface treatment process that grants superior characteristics such as toughness, hardness, and corrosion resistance to the surface, and rebuilds cracked molds; as such, it can be a strong tool to prolong service life of mold steel. Furthermore, compared with the other similar coating processes - thermal spray, etc., laser cladding provides superior bonding strength and precision coating on a local area. In this study, surface characteristics are studied after laser cladding of low carbon steel using 18%Cr-2.5%Ni-Fe powder (Rockit404), known for its high hardness and excellent corrosion resistance. A diode laser with wavelength of 900-1070 nm is adopted as laser source under argon atmosphere; electrical power for the laser cladding process is 5, 6, and 10 kW. Fundamental surface characteristics such as crossectional microstructure and hardness profile are observed and measured, and special evaluation, such as a soldering test with molten ALDC12 alloy, is conducted to investigate the corrosion resistance characteristics. As a result of the die-soldering test by immersion of low carbon alloy steel in ALDC12 molten metal, the clad layer's soldering thickness decreases.

Co-base 분말을 적용한 SCM440과 GC250의 레이저 클래딩 가공성 평가 (Feasibility Study of Laser Cladding for Co-based Coating on SCM440 and GC250)

  • 최병주;이문구;홍민성;안병민;정도현;이광재;이충근;전용호
    • 한국생산제조학회지
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    • 제26권3호
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    • pp.337-343
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    • 2017
  • The laser cladding process on structural steel (SCM440) and gray cast iron (GC250) substrates with Co-based powder (Stellite 12) was studied. A diode laser (2 kW) was used as a heat source, and the powder was supplied by a disc rotary powder feeder. The relationship between the laser cladding process and the cross-sectional analysis of coating was examined based on coating shape and microstructure. Additionally, the microhardness was measured to confirm the mechanical property improvements. As a result, proper laser cladding conditions were selected through this study and verified by cross-sectional analysis. In addition, the evaluation process for laser cladding feasibility was conducted on the selected materials.

Temperature Field and Cooling Rate of Laser Cladding with Wire Feeding

  • Kim, Jae-Do;Peng, Yun
    • Journal of Mechanical Science and Technology
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    • 제14권8호
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    • pp.851-860
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    • 2000
  • Temperature field and cooling rate are important parameters to influence the properties of clad layer and the heat affected zone. In this paper the temperature field and cooling rate of laser cladding are studied by a two-dimensional time-dependent finite element model. Experiment has been carried out by Nd:YAG laser cladding with wire feeding. Research results indicate that at the beginning of cladding, the width and depth of melt pool increase with cladding time. The cooling rate is related to position, cladding time, cladding speed, and preheating temperature. The temperature near melt pool changes rapidly while the temperature far from melt pool changes slowly. With the increase of cladding time, cooling rate decreases. The further the distance from the melt pool, the lower the temperature and the slower the cooling rate. The faster the cladding speed, the faster the cooling rate. The higher the preheating temperature, the slower the cooling rate. The FEM results coincide well with the experiment results.

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원전 증기발생기 레이저 클래딩 보수부위 잔류응력 해석 (Residual Stress Analysis of Laser Cladding Repair for Nuclear Steam Generator Damaged Tubes)

  • 한원진;이상철;이선호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.56-60
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    • 2008
  • Laser cladding technology was studied as a method for upgrading the present repair procedures of damaged tubes in a nuclear steam generator and Doosan subsequently developed and designed a new Laser Cladding Repair System. One of the important features of this newly developed Laser Cladding Repair System is that molten metal can be deposited on damaged tube surfaces using a laser beam and filler wire without the need to install sleeves inside the tube. Laser cladding qualification tests on the steam generator tube material, Alloy 600, were performed according to ASME Section IX. Residual stress analyses were performed for weld metal and heat affected zone of as-welded and PWHT with SYSWELD software.

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용접방법에 따른 오버레이 용접기술의 연구동향 (Recent Study of Overlay Welding on Welding methods)

  • 유호천
    • Journal of Welding and Joining
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    • 제31권1호
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    • pp.11-20
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    • 2013
  • Recent developing tendency of overlay welding on welding methods are studied by searching of NDSL, ScienceDirect and KIPRIS. PTA, Laser cladding, SMAW, GTAW, GMAW, SAW and ESW are selected as welding methods. Development and improvement of various new overlay welding processes and technology are introduced, especially PTA and Laser cladding in abroad overlay welding technology are activated substantially.

Alloy 600 전열관 내면 보수용 와이어 송급 레이저 클래딩 장치 개발 (The wire laser cladding system for repairing inner side of Alloy 600 tubes)

  • 한원진;김우성;이상철;이선호;조창열
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2007년 추계학술발표대회 개요집
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    • pp.196-198
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    • 2007
  • Laser cladding technology was studied as a method for upgrading the present repair procedures of damaged tubes in a nuclear steam generator and Doosan subsequently developed and designed a new Laser Cladding Repair System. One of the important features of this newly developed Laser Cladding Repair System is that molten metal can be deposited on damaged tube surfaces using a laser beam and filler wire without the need to install sleeves inside the tube. Laser cladding qualification tests on the steam generator tube material, Alloy 600, were performed according to ASME Section IX.

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원자로 입출구 노즐 이종금속 용접부 Weld Inlay 레이저 클래딩 공정 개발 (Process Development of Laser Cladding for Weld Inlay Repair of Dissimilar Metal Weld in Reactor Vessel In/Outlet Nozzles)

  • 조홍석;정광운;모민환;조기현;최동철;이장욱;조상범
    • 한국압력기기공학회 논문집
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    • 제11권1호
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    • pp.53-60
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    • 2015
  • This study was investigated to develop process technology of laser cladding with austenite stainless steel for Weld Inlay repair of dissimilar metal weld in reactor vessel in/outlet nozzles. Weld Inlay experiments were performed by laser cladding repair system consisting of common manipulator, laser apparatus and welding process scheduler, etc. Single pass welding experiments were conducted in order to obtain the optimum welding process parameters for filler wires of ER309L and Alloy 52M before multi-layer laser cladding. Based on the above obtained results, multi-layer laser cladding experiments were carried out, and welding qualities for weld specimens were estimated by PT, OM, SEM and EDS analysis. Consequently, it was revealed that multi-layer laser cladding on austenite stainless steel using filler wires of ER309L and Alloy 52M could be possible to meet ASME Code standard without any weld defect.

Time- Dependent FEM Simulation of Dilution Control of Laser Cladding by Adaptive Mesh Method

  • Kim, Jae-Do;Peng, Yun
    • Journal of Mechanical Science and Technology
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    • 제14권2호
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    • pp.177-187
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    • 2000
  • Dilution is an important factor which influences the properties of clad layer. In this paper the change of dilution during laser cladding and the control of dilution are simulated by a finite element method. The adaptive mesh method is adopted for the time-dependent finite element method computation so that the shape of melt pool can be well represented. The situation of the width control of melt pool is also simulated, which indicates that the dilution can be controlled if the width of melt pool is controlled. Computational results indicate that if a line energy (input energy per unit distance) remains constant the dilution will increase with time, especially at the beginning. Simulation results show that it is possible to control dilution in a certain range if the line energy decreases with time. Experiment of Nd: YAG laser cladding with wire feeding is performed. Experiment results coincide well with the FEM results.

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