• Title/Summary/Keyword: large motor-generator

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Journal Bearing Design Retrofit for Process Large Motor-Generator - Part II : Rotordynamics Analysis (프로세스 대형 모터-발전기의 저어널 베어링 설계 개선 - Part II : 로터다이나믹스 해석)

  • Lee, An Sung
    • Tribology and Lubricants
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    • v.28 no.6
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    • pp.265-271
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    • 2012
  • In the preceding Part I study, for improving the unbalance response vibration of a large PRT motor-generator rotor fundamentally by design, a series of design analyses were carried out for bearing improvement by retrofitting from original plain partial journal bearings, applied for operation at a rated speed of 1,800 rpm, to final tilting pad journal bearings. To satisfy evenly key basic lubrication performances such as the minimum lift-off speed and maximum oil-film temperature, a design solution of 5-pad tilting pad journal bearings and maximizing the direct stiffness by about two times has been achieved. In this Part II study, a detailed rotordynamic analysis of the large PRT motor-generator rotor-bearing system will be performed, applying both the original plain partial journal bearings and the retrofitted tilting pad journal bearings, to confirm the effect of rotordynamic vibration improvement after retrofitting. The results show that the rotor unbalance response vibrations with the tilting pad journal bearings are greatly reduced by as much as about one ninth of those with the plain partial journal bearings. In addition, for the tilting pad journal bearings there exist no critical speed up to the rated speed and just one instance of a concerned critical speed around the rated speed, whereas for the plain partial journal bearings there exist one instance of a critical speed up to the rated speed and two instances of concerned critical speeds around the rated speed.

Journal Bearing Design Retrofit for Process Large Motor-Generator - Part I : Bearing Performance Analysis (프로세스 대형 모터-발전기의 저어널 베어링 설계 개선 - Part I : 베어링 성능해석)

  • Lee, An Sung
    • Tribology and Lubricants
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    • v.28 no.5
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    • pp.197-202
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    • 2012
  • In this study, with the purpose of fundamentally improving the unbalance response vibration of a large PRT motor-generator rotor by design, a performance improvement design analysis is carried-out by retrofitting tilting pad bearings, replacing the plain partial journal bearings that were originally applied for operation at a rated speed of 1,800 rpm. In this process, a goal of the design analysis is to obtain a design solution for maximizing the direct stiffness of the bearings while satisfying the key basic lubrication performance requirements such as the minimum lift-off speed and maximum oil-film temperature. The results show that with a careful design application of tilting pad journal bearings for operation at such a relatively low speed of 1,800 rpm, direct stiffness increment of the bearings by about two times can be effectively achieved. Prevention of pad unloading is also considered in the analysis. Moreover, the designs of elliptical and offset half journal bearings are also analyzed and reviewed.

Stiffness effect of the lamination pressing force for laminated rotor (적층된 로터에서 적층판 압착력의 강성 효과)

  • 김영춘;박철현;박희주;문태선
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.565-568
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    • 2002
  • A lot of rotating machines are being used in the industrial world and electric motor and generator take the most part of it. When it comes to the electric motor and generator, we can not help thinking about the eddy current because it brings a loss of electric and can be a important reason of the heat generation. To attenuate eddy current. laminated silicon steel sheets are being used in general. Especially, laminated rotor is being used for rotating part of the electric motor and generator and it decreases electrical loss and heat generation but we can be faced with another problem. In general, most of the motor and generator can be normally operated under 3600rpm because they are designed to have the first critical speed more than that speed. But nowadays, they should be operated more than the first critical speed as usual with the trend of high speed. large scale and high precision in industrial world. The critical speed can be determined from the inertia and stiffness for the rotor and bearing of rotating systems. The laminated rotor stiffness can be hardly determined because it can be derived a lot factors for instance rotor material and shape. lamination material and shape. insulation material. lamination force and so on. In this paper, the change of the natural frequency of the motor was examined with the change of the lamination force as an experimental method.

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Vibration Analysis of Pump/Turbine and Generator/Motor Rotor System for Pumped Storage Power Stations (양수발전소용 펌프수차${\cdot}$발전기 전동기 축계의 진동해석)

  • Yang, Bo-Suk;Choi, Byung-Gun;Kim, Young-Han;Ha, Hyun-Cheon
    • The KSFM Journal of Fluid Machinery
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    • v.2 no.2 s.3
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    • pp.39-45
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    • 1999
  • Pumped-storage power plants pumps the water from the lower reservoir to the upper reservoir using the extra electric power at night and generates electric power in the daytime. Currently it tends to be a high-head large-capacity machine. In this paper, we developed the computer programs for vibration analysis of the pump/turbine and generator/motor rotor system considering electromagnetic force, hydrodynamic unbalance force, dynamic characteristics of guide bearings and add mass of water. This program was verified by applying it to the real model and calculating the critical speed, natural mode and unbalance response.

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Characteristics for rotordynamics of laminated rotor supported by rolling bearings (구름베어링으로 지지된 적층로터의 로터다이나믹 특성)

  • Kim, Yeong-Chun;Park, Chul-Hyun;Park, Hei-Joo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.822-825
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    • 2002
  • A lot of rotating machinery are generally used in industrial field and the electrical machinery such as the motor and generator account for the most of the part. Generally motor and generator have electrical loss because of eddy current. So silicon steel sheets are used in order to reduce the electrical loss and furthermore laminated rotor is used for motor and generator to eliminate the electrical loss and heat generation. However, the more high speed, large scale and high precision of the system, the more important to estimate the critical speed. In this paper verifies the variation of the critical speeds in accordance with the variation of the pressing force of lamination plate for the rotor which is supported by ball bearing with the experimental data as well.

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Effect of lamination pressing force for stiffness variation of a laminated rotor (적층로터의 강성 변경을 위한 적층판 압착력의 영향)

  • 김영춘;박희주;김경웅
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.788-792
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    • 2003
  • Rotating machines are widely used in industrial world and especially motor and generator take up much part of it. As for this kind of motor and generator, electrical loss due to eddy current is the very important factor and that is also a primary factor causes heat generation. To solve this kind of problem like the above. insulated laminating silicon steel sheet is used to prevent eddy current effect. Laminated rotor is widely used as rotating shaft of motor and generator. Due to that, electrical loss and heat problem can be solved but designer meets another problem. In general. most of the motor and generator can be normally operated under 3,600 rpm because they are designed to have the first critical speed more than that speed. But nowadays, they should be operated more than the first critical speed as usual with the trend of high speed, large scale and high precision in industrial world. The critical speed can be determined from the inertia and stillness for the rotor and bearing of rotating systems. The laminated rotor stiffness can be hardly determined because it can be derived a lot factors for instance rotor material and shape, lamination material and shape, insulation material. lamination force and so on. In this paper, the change of the natural frequency of the motor was examined with the change of the lamination force as an experimental method and design criteria will be presented for motor & generator designer, who can apply the result of numerical analysis with equivalent diameter scheme with ease.

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Performance Tests of 1 MW Class HTS Synchronous Motor (1 MW 급 고온초전도 동기 모터 특성 평가)

  • Baik, S.K.;Kwon, Y.K.;Kim, H.M.;Lee, E.Y.;Lee, J.D.;Kim, Y.C.;Moon, T.S.;Park, H.J.;Kwon, W.S.
    • Progress in Superconductivity and Cryogenics
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    • v.10 no.1
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    • pp.57-61
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    • 2008
  • A 1MW class HTS(High-Temperature Superconducting) synchronous motor has been developed. This motor was aimed to be utilized for industrial application such as large motors operating in large plants. The HTS field windings of the developed motor is cooled by way of Neon thermosiphon mechanism and the stator coil is cooled by water through hollow copper conductor. This paper describes performance test results of our motor, which was conducted at steady state in generator mode and motor mode.

A Design of Load Shedding System Considering both Angular Stability and Voltage Stability in Industrial Power System (산업용 전력계통의 주파수 안정도와 전압 안정도를 고려한 부하차단 설계)

  • Kim, Bong-Hee
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.53 no.3
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    • pp.103-109
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    • 2004
  • This paper has presented, taking an example of a gas separation plant, dynamic analysis on frequency decline caused by the over-loading at the generator and the knee point causing voltage instability due to reactive power required by re-acceleration of large induction motors, resulting in phenomena of failure in the conventional frequency load shedding. In order to resolve the voltage instability problem, a design of load shedding system employing under-voltage relays has been proposed to the industrial power system containing large induction motors in addition to the conventional load shedding employing frequency relays. For the purpose of dynamic analysis, models of gas turbine and governor, synchronous generator, brushless exciter, and induction motor are introduced.

Design Considerations for Low Voltage Claw Pole Type Integrated Starter Generator (ISG) Systems

  • Lee, Geun-Ho;Choi, Geo-Seung;Choi, Woong-Chul
    • Journal of Power Electronics
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    • v.11 no.4
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    • pp.527-532
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    • 2011
  • Due to the need for improved fuel consumption and the trend towards increasing the electrical content in automobiles, integrated starter generator (ISG) systems are being considered by the automotive industry. In this paper, in order to change the conventional generator of a vehicle, a belt driven integrated starter generator is considered. The overall ISG system, the design considerations for the claw pole type AC electric machine and a low voltage very high current power stage implementation are discussed. Test data on the low voltage claw pole type machine is presented, and a large current voltage source DC/AC inverter suitable for low voltage integrated starter generator operation is also presented. A metal based PCB (Printed Circuit Board) power unit to attach the 4-parallel MOS-FETs is used to achieve extremely high current capability. Furthermore, issues related to the torque assistance during vehicle acceleration and the generation/regeneration characteristics are discussed. A prototype with the capability of up to 1000 A and 27 V is designed and built to validate the kilo-amp inverter.

Design of a Linear Motor using Piezoelectric actuator (압전 소자를 이용한 선형 모터 설계 및 제작)

  • Jo, Jae-Uk;Hwang, Jai-Hyuk;Kim, Byung-Kyu
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.9
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    • pp.869-874
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    • 2010
  • Recently, a piezo actuator based linear motor has been actively studied because of its higher power density, compactness and quick response. However, the characteristic of small displacement makes the application of a piezo actuator limitative. In order to overcome this limitation, some actuation mechanisms using a piezo actuator are designed by bi-metal composite or more than two piezo actuators. Therefore, it enables to generate large displacement and have high resolution. In the proposed piezo motor, we have designed a bi-directional linear motor that can be operated by only one piezo actuator. In addition, it is activated with low frequency of the applied voltage, since, we utilize first mode shape of structure of motion generator to vibrate. Finally, moving direction can be simply controlled by changing the ratio of input frequency to natural frequency of structure of motion generator.