• 제목/요약/키워드: lap joint

검색결과 363건 처리시간 0.024초

동시 경화법으로 제조된 T800/에폭시 복합재료-알루미늄 단면겹치기조인트의 성형압력 및 부가압력에 따른 접착강도에 관한 연구 (A study on the bonding strength of co-cured T800/epoxy composite-aluminum single lap joint according to the forming and additional pressures)

  • 손대성;배지훈;장승환
    • Composites Research
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    • 제24권5호
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    • pp.23-28
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    • 2011
  • 본 논문에서는 필라멘트 와인딩 시 장력에 의해 복합재료에 발생한 압력 정보를 이용하여 동시경화법으로 제조된 T800 탄소섬유/에폭시 복합재료-알루미늄 단면겹치기 접착조인트의 접착강도를 부가압력의 크기에 따라 측정하였다. 실험시편은 오토클레이브 진공백 성형을 통해 성형압력 (절대압력 0.1MPa, 0.3MPa, 0.7MPa)을 조절하여 제작하였다. 접착강도를 측정하기 위하여 인장실험이 실시되었으며, 필라멘트 와인딩 공정에 의해 제조된 Type III 수소저장용가의 복합재료-알루미늄 라이너의 계면 접착강도를 측정하기 위해 단면겹치기 접착조인트의 접착부에 일정한 압력을 가해줄 수 있는 압력부가 장치를 설계하였다. 적층된 복합재료에 가해지는 부가압력이 접착강도에 미치는 영향을 확인하기 위해 서로 다른 세 종류의 부가압력 (절대압력 0.1MPa, 0.3MPa, 0.7MPa)을 시편에 부가하여 접착강도를 측정하고, 그 결과를 비교하였다.

GFRP/Mg 단일겹치기 접착 체결부의 응력집중 저감에 관한 연구 : 유한요소해석 (Stress Reduction Methods of GFRP/Mg Single Lap Bonded Joints : Finite Element Analysis)

  • 김정석;윤혁진;황재연
    • 한국철도학회논문집
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    • 제14권2호
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    • pp.94-99
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    • 2011
  • 본 연구에서는 GFRP/Mg 단일겹치기 접착 조인트의 접착부재 형상에 따른 응력집중 완화효과를 평가하였다. 이를 위해 6가지 서로 다른 접착부재의 끝단부 형상에 대해 비선형 유한요소 해석을 수행하였다. 또한, 서로 다른 끝단부 형상에 따른 접착층내 응력의 3차원 구 배를 고찰하였다. 해석결과, 접착부재가 순방향 테이퍼를 갖고 필렛이 없는 모델 (모델 2번)이 가장 높은 응력 값을 보였다. 반면, 사각형 접착부재에 필렛이 부과된 모델 (모델 3번)과 역방향 테이퍼를 갖고 필렛이 부과된 모델 (모델 5번)은 기준모델에 비해 65.7%와 65.6%의 응력저감 효과가 있었다.

복합재-알루미늄 양면겹치기 조인트를 이용한 접착제의 극저온 물성 평가 (Evaluation of Cryogenic Performance of Adhesives Using Composite-Aluminum Double Lap Joints)

  • 강상국;김명곤;공철원;김천곤
    • Composites Research
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    • 제19권4호
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    • pp.23-30
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    • 2006
  • 극저온 추진제 탱크를 개발하는 과정에서 복합재와 알루미늄 라이너를 접합하기 위한 접착제의 선택은 탱크의 안전성과도 직결된 매우 중요한 문제이다. 따라서 적합한 극저온용 접착제를 선택하기 위해 3종류의 접착필름이 선정되었으며 극저온용으로 개발된 탄소섬유/에폭시와 라이너 재료로 사용되는 알루미늄으로 구성된 양면 겹치기 조인트 시편을 제작하였다. 제작된 시편을 극저온 환경챔버를 사용하여 상온과 $-150^{\circ}C$에서 인장실험을 수행하여 각 접착제의 접착강도를 비교하였으며 파손 특성을 분석하였다. 또한 양면 겹치기 조인트 시편의 각 구성재료의 온도에 따른 기계적 물성변화를 측정하였으며 이를 이용하여 ABAQUS를 통한 유한요소해석을 수행하여 양면 겹치기 조인트 시편의 인장시험결과를 분석하였다.

Influence of the Adhesive, the Adherend and the Overlap on the Single Lap Shear Strength

  • da Silva, Lucas F.M.;Ramos, J.E.;Figueiredo, M.V.;Strohaecker, T.R.
    • 접착 및 계면
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    • 제7권4호
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    • pp.1-9
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    • 2006
  • The single lap joint is the most studied joint in the literature in terms of both theory and practice. It is easy to manufacture and the lap shear strength is a useful value for strength assessment and quality control. Simple design rules exist such as the one present in standard ASTM 1002 or in a recent paper by Adams and Davies. The main factors that have an influence on the lap shear strength are the type of adhesive, i.e. ductile or brittle, the adherend yield strength and the overlap length. The overlap increases the shear strength almost linearly if the adhesive is sufficiently ductile and the adherend does not yield. For substrates that yield, a plateau is reached for a certain value of overlap corresponding to the yielding of the adherend. For intermediate or brittle adhesives, the analysis is more complex and needs further investigation. In order to quantify the influence of the adhesive, the adherend and the overlap on the lap shear strength, the experimental design technique of Taguchi was used. An experimental matrix of 27 tests was designed and each test was repeated three times. The influence of each variable could be assessed as well as the interactions between them using the statistical software Statview. The results show that the most important variable on the lap shear strength is the overlap length followed by the type of adherend.

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아연도금강판의 $CO_2$ 용접특성(1) - 용접부 결함의 종류와 특성 - ($CO_2$ Weldability of Zn Coated Steel Sheet(1) - Weld Defects and Its Characteristics in Welds -)

  • 이종봉;안영호;박화순
    • Journal of Welding and Joining
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    • 제18권1호
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    • pp.91-96
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    • 2000
  • Characteristics of the weld defect, such as a blowhole and a pit in lap-jointed fillet Co₂ welds of Zn-coated steel sheet were studied in order to make clear the sequence of the blowhole formation during welding. Main conclusions obtained are as follows: 1) Blowhole, wormhole and pit were found in fillet welds, although the optimum welding condition of 200A-23V-100cm/min was applied. 2) Zn was only detected at the solidification boundary at the early stage of the blowhole formation. 3) Most of the blowholes was started to form at lap-joint by the Zn vapor. With increasing of the Zn vapor and its pressure, the blowhole was develope to th bed surface until the completion of weld solidification. 4) The behavior of the blowhole in growth was similar to that of the columnar dendrite during welding.

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복합재료 Single Lap 접합 조인트의 파손 예측 (Failure Prediction of Composite Single Lap Bonded Joints)

  • 김광수;장영순;이영무
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.73-77
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    • 2004
  • Failure predictions of composite single-lap bonded joints were performed considering both of composite adherend failure and bondline failure. An elastic-perfectly plastic model of adhesive and a delamination failure criterion are used. The failure prediction results such as failure mode and strength have very good agreements with the test results of joint specimens with various bonding methods and parameters. The influence of variations in the effective strength (that is, adhesion performance) and plastic behavior of adhesive on the failure characteristics of composite bonded joints are investigated numerically. The numerical results show that optimal joint strength is archived when adhesive and delamination failure occur in the same time.

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FRP 본딩한 복합재료의 인장을 받는 Double Lap 조인트의 음력과 접합 조인트의 특성 (A study of FRP bonded Double lap joints of Tensile and bonded joint Characteristic)

  • 손충열;김익태;최재원;이강수
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 추계학술대회 논문집
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    • pp.47-52
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    • 2000
  • F.R.P specimens were made by mixture CM(chopped mat) 450-104 matrix & RC(roving clothes)570-100 Roving, the mixture ratio Resin: hardener (92:8) for tensile test. It was also made of plates by hand lay-up method and was been cured for 24 hours and then was cut tensile specimens in accordance with ASTM D638 Type 3. Knowing exact behavior of bonded area's stress and strain when the tensile test was going on, the test specimens were made of 2 plies laminae of F.R.P in each for supporting cut part in middle of specimen length. And in middle part also were covered of F.R.P plies of 1/2, 2/3 length of specimen in each as well. Also we consider shear stress in adhered area. This study reveals that as plys length is more longer, rupture stress grows remarkably larger.

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차체 셀프-피어싱 리벳 접합의 구조강성 및 피로수명 평가 (Assessment of Structural Stiffness and Fatigue Life in Self-Piercing Rivet(SPR) Joint of Car Body)

  • 김민건;이근찬;이병준
    • 대한기계학회논문집A
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    • 제28권8호
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    • pp.1174-1182
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    • 2004
  • Recently, Self Piercing Rivet(SPR) has been spotlighted in the automotive industry as a substitutive resort of spot welding and has also been watched by the designer as lightening a car body due to their superior assembly processes. Fatigue behavior of SPR joint needs to be investigated experimentally and numerically to predict its structural stiffness and fatigue life. Testing of lap-shear specimens with various material combinations is performed to obtain the joining strength and the fatigue life of SPR connections. The simulation of SPR lap-shear specimens is also conducted to obtain the structural stiffness of SPR connections under different material combinations. A Finite element model of the SPR lap-shear specimen is developed using a FEMFAT SPR pre-processor. The fatigue lift of SPR specimen is predicted using a FEMFAT 4.4e based on the liner finite element analysis.

겹치기이음에서 용접선 시각 추적 시스템에 관한 연구 (A study on vision seam tracking system at lap joints)

  • 신정식;김재웅;나석주;최칠룡
    • Journal of Welding and Joining
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    • 제9권2호
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    • pp.20-28
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    • 1991
  • The main subject of this study is the construction of an automatic welding system that has the capability to trace the weld seam in GMA welding of lap joints. The system was composed of a vision sensor, moving torch, and personal computer(IBM-PC). In the developed vision sensor, an image was captured by the frame grabber at the time of short circuit during welding. The threshold method was adopted for determining the structured light and the central difference method for detecting the weld joint. And the seam tracing of the torch was performed by using the data regeneration algorithm. In this system using the image at the time of short circuit, weld seam tracking was performed without any relations to arc light and spatters.

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Variation of the Transport Property in Lap-Jointed YBCO Coated Conductor Tapes with Tension and Bending Deformation

  • Dizon, John Ryan C.;Bonifacio, Rolly;Park, Sung-Taek;Shin, Hyung-Seop
    • 한국초전도ㆍ저온공학회논문지
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    • 제9권4호
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    • pp.11-15
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    • 2007
  • In practical applications of HTS tapes for electric devices such as coils and power cables, the jointing of HTS tapes is inevitable even though long length tapes have recently been achieved. The critical current, $I_c$, degradation behaviors with tensile and bending deformations were investigated in commercially available YBCO coated conductor tapes. When the V-I relationship was measured at the jointed section of the lap-jointed YBCO CC tapes, the resistance at the joint decreased with increasing joint length. The critical load for 95% $I_c$ retention were determined for the IBAD and RABiTS YBCO tapes and they were 175 and 355N, respectively. Fracture occurred at the unjointed part which represents strong copper lamination and solder jointing. The electro-mechanical properties of lap-jointed CC tapes depended on the properties of single tapes. The V-I behavior under bending strain was similar with the tensile case.