• 제목/요약/키워드: lamination direction

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가변적층 쾌속조형공정용 CAD 시스템 개발을 위한 3차원 공간상에서의 선형열선절단기 자세표현에 관한 연구 (A Description Method of Linear Hotwire Posture in Space for the Cutting System of VLM-S)

  • 이상호;문영복;안동규;양동열;채희창
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.11-14
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    • 2001
  • In all Rapid Prototyping(RP) processes, computer-aided design(CAD) solid model is sliced into thin layers of uniform, but not necessarily constant, thickness in the building direction. Each cross-sectional layer is successively deposited and, at the same time, bonded onto the previous layer, the stacked layers form a physical part of the model. The objective of this study is to develop a method for obtaining necessary coordinates$(x,\;y,\;\theta_x,\;\theta_y)$ to position linear hotwire of the cutting system in three-dimensional space for the Variable Lamination Manufacturing process (VLM-S), which utilizes expandable polystyrene foam sheet as part material. In order to examine the applicability of the developed method to VLM-S, various three-dimensional shapes, such as a spanner, a patterned columm, and a pyramid were made using data obtained from the method.

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VLM-S용 선형열서절단기의 회전각 계산과 적용예 (Calculation of rotational angle of the Linear Hotwire Cutting System for VLM-S)

  • 이상호;안동규;최홍석;양동열
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.883-886
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    • 1997
  • In all Rapid Prototyping (RP) processes, a CAD solid model is sliced ito thin layers of uniform, but not necessarily constant, thickness in the building direction. Each cross-sectional layer is successively deposited and, at the same tim, bonded onto the previous layer; the stacked layers form a physical part of the model. The objective of this study is to develop a methode for calculating the rotational angle(θ/sub x/, θ/sub y/) of the linear hotwire cutting system in the three-dimensional space for the Variable Lamination Manufacturing process using expandable polystyrene foam sheet (VLM-S). In order to examine the applicability of the developed method to VLM-S, various three-dimensional shapes, such s a screw, an extruded cross, and a figure of Sonokong, were made using the data obtaiend from the method.

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VLM-S용 선형열선절단기의 회전각 계산 (Calculation of Rotation Angle of the Linear Hotwire Cutting System for VLM-s)

  • 이상호;안동규;양동열
    • 한국정밀공학회지
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    • 제19권2호
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    • pp.87-94
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    • 2002
  • Most of Rapid Prototyping (RP) process adopt a solid Computer Aided Design (CAD) model, slicing into thin layers of uniform, but not necessarily constant, thickness in the building direction. Each cross-sectional layer is successive1y deposited and at the same time, bonded onto the previous layers; the stacked layers form a physical part of the model. The objective of this study is to develop a method for calculating the rotation angle ($$\theta$_x, $\theta$_y$) of hotwire of the cutting system in the three-dimensional space for the Variable Lamination Manufacturing process using expandable polystyrene foam sheet (VLM-S). In order to examine the applicability of the developed method to VLM-S, various three-dimensional shapes. such as a screw, an extruded cross, and free surface bodies such as miniatures of the monkey(a figure of Sonokong), were made using the data obtained form the method.

VLM-ST용 CAD/CAM 시스템에서 단위 형상층 생성 방법 및 적용예 (Generation of Unit Shape Layer on CAD/CAM System for VLM-ST)

  • 이상호;안동규;최홍석;양동열;문영복;채희창
    • 한국CDE학회논문집
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    • 제7권3호
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    • pp.148-156
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    • 2002
  • Most Rapid Prototyping (RP) processes adopt a solid Computer Aided Design (CAD) model, which will be sliced into thin layers of constant thickness in the building direction. Each cross-sectional layer is successively deposited and, simultaneously, bonded onto the previous layer; and eventually the stacked layers from a physical part of the model. A new RP process, the transfer-type Variable Lamination Manufacturing process using expandable polystyrene foam sheet (VLM-ST), has been developed to reduce building time and to improve the surface finish of parts with the thick layers and a sloping surface. This paper describes the generation of Unit Shape Layer (USL), the cutting path data of the linen. hotwire cutter for the VLM-ST process. USL is a three-dimensional layer with a thickness of more than 1 mm and a side slope, and it is the basic unit of cutting and building in the VLM-ST process. USL includes data such as layer thickness, positional coordinates, side angles of each layer, hotwire cutting speed, the heat input to the hotwire, and reference shape. The procedure of generating USL is as follows: (1)Generation of the mid-slice from the CAD model, (2)Conversion of the mid-slice into a simply connected domain, (3)Generation to the reference shape for the mid-slice, (4)Calculation of the rotation angle of the hotwire of the cutting system.

카본 자전거 프레임 소재의 적층 패턴에 따른 프레임 강성 연구 (Study on Frame Stiffness based on Lamination Pattern of Carbon Bicycle Frame Materials)

  • 최웅재;김홍건;곽이구
    • 한국기계가공학회지
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    • 제20권6호
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    • pp.51-58
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    • 2021
  • The notion of leisure has changed with industrial development and improvement in life quality. Bicycling is a healthy sport; it is an exercise performed while enjoying nature. There have been many changes in the materials that are used to manufacture the bicycle frame. Iron and aluminum have been mainly used in bicycle frames. However, carbon-based materials are lighter and stronger than metal frames. The bicycles made of carbon composite changes frame rigidity depending on the direction of the carbon sheet sacking angle. We study the direction of composite material and how they affect the stiffness of frames based on the stacking angle.

3D Expression of Mosaic Wallcovering by Color Difference -Focused on the Warp Direction of String and Woven Mosaics-

  • Lee, Joonhan;Kim, Sun Mee
    • 패션비즈니스
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    • 제23권6호
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    • pp.27-36
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    • 2019
  • This study aimed to analyze the color differences by warp direction of textile mosaics by focusing on two representative textile wallcovering types, woven and string. Mosaics made of string can be expressed as having three-dimensionality based on color differences resulting from the warp direction of the string. String wallcoverings, unlike woven or non-woven wallcoverings, only have vertically oriented warp lamination on the backing paper without weft, and therefore, the reflection and backing color can be expressed differently depending on the angle of the mosaic. In this study, two identical wallcoverings were manufactured using the same materials but using different textile types, woven and string. The wallcoverings underwent die-cutting by each angle and were deployed in cube form. The analysis was based on ISO 5631-1:2015. The color difference between the two wallcoverings, woven and string, was shown as ΔE* 9.29. Based on the standard deviation of the color difference for each mosaic angle, woven ranged from ΔE* 0.09 to 0.94 and string ranged from ΔE* 1.92 to 3.74, showing a larger color difference. Thus, using the color differences of string to create a mosaic wallcovering improved dimensionality.

A Study on the Impact Behavior of Bulletproof Materials According to the Combining Method

  • Jihyun Kwon;Euisang Yoo
    • Elastomers and Composites
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    • 제57권4호
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    • pp.157-164
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    • 2022
  • Representative bulletproof materials, such as aramid or ultra-high molecular weight polyethylene(UHMWPE), have excellent strength and modulus in the plane direction but are very vulnerable to forces applied in the thickness direction. This paper reports a study on the effects of reinforcement in the thickness direction when bulletproof composite fabrics are prepared to improve their performance. Aramid and UHMWPE fabrics were combined using the film-bonding, needle-punching, or stitching methods and then subjected to low-velocity projectile and ball-drop impact tests. The results of the low-velocity projectile test indicated that the backface signature(BFS) decreased by up to 29.2% in fabrics obtained via the film-bonding method. However, the weight of the film-bonded fabric increased by approximately 23% compared with that obtained by simple lamination, and the fabric stiffened on account of the binder. Flexibility, light weight for wearability, and excellent bulletproof performance are very important factors in the development of bulletproof materials. When the needle-punching method was used, the BFS increased as the fibers sustained damage by the needle. When the composite fabrics were combined by stitching, no significant difference in weight and thickness was observed, and the BFS showed similar results. When a diagonal stitching pattern was employed, the BFS decreased as the stitching density increased. By contrast, when a diamond stitching pattern was used, the fabric fibers were damaged and the BFS increased as the stitching density increased.

3D 프린팅 출력 조건에 따른 PLA+와 ABS 재료의 인장강도에 대한 연구 (A Study on Tensile Strength of PLA+ and ABS Materials by 3D Printing Output Conditions)

  • 나두현;김성기
    • 소성∙가공
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    • 제30권6호
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    • pp.284-290
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    • 2021
  • Manufacturing using a 3D printer has recently increased in many fields and the material extrusion method, which is a lamination method, is commonly used. Since it uses a plastic material, the strength of the output of 3D printing is lower than that of steel material. For this reason, research on improving the mechanical properties of the output of 3D printing is continuously being conducted. In this study, tensile strength was compared with changes in the material type (PLA+, ABS) and density (60, 80, and 100%), layer height (0.1, 0.2, and 0.3 mm), layer direction (transverse and lengthwise), and fill pattern (zigzag, honeycomb, and concentric) among 3D printing output conditions. Tensile tests according to 3D printing output conditions were performed using a Universal Testing Machine. The results showed that tensile strength ranged from 21.10 MPa to 43.65 MPa according to the 3D printing output conditions.

Vibration of bio-inspired laminated composite beams under varying axial loads

  • Tharwat Osman;Salwa A. Mohamed;Mohamed A. Eltaher;Mashhour A. Alazwari;Nazira Mohamed
    • Steel and Composite Structures
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    • 제50권1호
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    • pp.25-43
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    • 2024
  • In this article, a mathematical model is developed to predict the dynamic behavior of bio-inspired composite beam with helicoidal orientation scheme under variable axial load using a unified higher order shear deformation beam theory. The geometrical kinematic relations of displacements are portrayed with higher parabolic shear deformation beam theory. Constitutive equation of composite beam is proposed based on plane stress problem. The variable axial load is distributed through the axial direction by constant, linear, and parabolic functions. The equations of motion and associated boundary conditions are derived in detail by Hamilton's principle. Using the differential quadrature method (DQM), the governing equations, which are integro-differential equations are discretized in spatial direction, then they are transformed into linear eigenvalue problems. The proposed model is verified with previous works available in literatures. Parametric analyses are developed to present the influence of axial load type, orthotropic ratio, slenderness ratio, lamination scheme, and boundary conditions on the natural frequencies of composite beam structures. The present enhanced model can be used especially in designing spacecrafts, naval, automotive, helicopter, the wind turbine, musical instruments, and civil structures subjected to the variable axial loads.

합판을 코어로 사용한 교호 집성재의 물리·기계적 성질 (Physical and Mechanical Properties of Cross Laminated Timber Using Plywood as Core Layer)

  • 최철;육초롱;류지창;박재영;이창구;강석구
    • Journal of the Korean Wood Science and Technology
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    • 제43권1호
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    • pp.86-95
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    • 2015
  • 본 연구는 기존에 제조되었던 교호집성재의 휨강도의 단점을 보완하고 새로운 특성을 가진 교호 집성재 즉, 합판을 코어로 이용한 집성재가 가진 기계적강도의 효과를 알아보기 위해 수행되었다. 집성재와 합판의 구성 방법, 적층 방향에 따라 그 값을 비교하였으며, 그에 따른 휨강도와 탄성계수를 측정하여 분석한 결과, 중심부를 집성판과 합판을 혼합하여 구성한 합판 코어 집성재의 휨강도(MOR) 값이 59.6% 강도가 향상되어 교호집성재구조 대조군보다는 우수하고, 집성재구조 대조군과는 유사한 강도를 나타냈다. 휨탄성계수(MOE)는 합판 코어 집성재의 구조 및 적층 방향성에 상관없이 모두 집성재구조 대조군과 유사한 MOE 값을 나타냈다. 치수 안정성 실험에서는 합판을 코어에 사용한 합판코어 집성재가 합판 사용으로 인하여, 수축 팽창률 모두 집성재와 교호집성재구조 대조군에 비해서 더 안정적인 것으로 나타났다.