• 제목/요약/키워드: laminates

검색결과 868건 처리시간 0.026초

Investigation of bonding properties of Al/Cu bimetallic laminates fabricated by the asymmetric roll bonding techniques

  • Vini, Mohamad Heydari;Daneshmand, Saeed
    • Advances in Computational Design
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    • 제4권1호
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    • pp.33-41
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    • 2019
  • In this study, 2-mm Al/Cu bimetallic laminates were produced using asymmetric roll bonding (RB) process. The asymmetric RB process was carried out with thickness reduction ratios of 10%, 20% and 30% and mismatch rolling speeds 1:1, 1:1.1 and 1:1.2, separately. For various experimental conditions, finite element simulation was used to model the deformation of bimetallic Al/Cu laminates. Specific attention was focused on the bonding strength and bonding quality of the interface between Al and Cu layers in the simulation and experiment. The optimization of mismatch rolling speed ratios was obtained for the improvement of the bond strength of bimetallic laminates during the asymmetric RB process. During the finite element simulation, the plastic strain of samples was found to reach the maximum value with a high quality bond for the samples produced with mismatch rolling speed 1:1.2. Moreover, the peeling surfaces of samples around the interface of laminates after the peeling test were studied to investigate the bonding quality by scanning electron microscopy.

굽힘하중을 받는 섬유 금속 적층판의 응력-변형률 예측을 위한 대변형 유한요소해석 (Finite Element Analysis of Large Deformation of Fiber Metal Laminates Under Bending for Stress-Strain Prediction)

  • 염경미;이종수
    • 대한기계학회논문집A
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    • 제39권10호
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    • pp.963-970
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    • 2015
  • 다양한 분야에서 금속 재료의 우수한 기계적 특성을 위해 경량화는 필수적이다. 최근에는 보다 효율적인 차체 경량화와 함께 내충격성 강화를 위하여 금속 부품 대신에 섬유 금속 적층판을 이용하는 연구가 활발히 진행되고 있다. 경량화를 위해서 자동차 및 항공기에서 복합재료나 샌드위치 구조로 이루어진 섬유 금속 적층판이 유용하다. 하지만, 섬유 금속 적층판 형태에 따른 기계적 특성이 도출되지 않은 실정이다. 본 논문에서는 적층판 두께 조합에 따른 특성 비교를 위하여 두께를 인자로 하고, 섬유 금속 적층판의 완전 요인 배치법으로 실험을 계획한다. 또한 유한요소 해석을 사용하여 알루미늄 판과 섬유 금속 적층판을 탄성과 소성 해석을 한다. 이를 통해 적층판 두께 조합에 따른 섬유 금속 적층판 형태에 따른 기계적 특성을 분석하고, 굽힘 대변형 거동을 예측하는 유한요소 해석모델을 구축한다.

의사등방성 복합재 적층판의 피로손상 (Fatigue Damage of Quasi-Isotropic Composite Laminates)

  • 김인권
    • Composites Research
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    • 제12권4호
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    • pp.8-16
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    • 1999
  • 본 연구는 인장하중의 방향변화에 따른 의사 등방성 복합재 적층판의 피로손상거동의 변화에 대하여 알아보았다. [0/-60/+60]$_s$ 적층판과 [+30/-30/90]$_s$ 적층판의 저 싸이클 피로시험을 행하였고, 재료계는 AS4/Epoxy와 AS4/PEEK를 사용하였다. [+30/-30/90]$_s$ 적층판의 피로손상은 [0/-60/+60]$_s$ 적층판에 비하여 아주 달랐다. AS4/Epoxy와 AS4/PEEK [+30/-30/90]$_s$ 적층판에 발생한 층간분리의 위치가 모재의 종류에 따라 다르게 나타났다. 층간분리 진전시 측정된 변형률을 사용하여 임계 변형률 에너지 해방률을 계산하였다. 실험결과를 모드별 변형률 에너지 해방률의 제안된 계산법으로 얻어진 해석 결과와 비교한 결과, 잘 일치되었다.

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고온 고습하에서 CFRP 적층 원통부재의 충격 압궤특성 (A study on impact collapse characteristics of CFRP thin-walled laminates under high temperatures and hygrothermals)

  • 김정호;곽훈이;양인영
    • 한국안전학회지
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    • 제13권2호
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    • pp.30-38
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    • 1998
  • In this study, in order to measure energy-absorbing characteristics in impact test of CFRP thin-walled laminates and interpret the cause of decreasing age when collapse test is carried out under the environments of high temperatures and hygrothermals, the moisture absorbing behavior according to the variety of orientation angle is observed and impact collapse characteristics of no moisture absorbing status is compared with that under the environments of high temperatures and hygrothermals. Especially, we try to obtain quantitative design data to develop CFRP thin-walled laminates with energy characteristics of optimum impact absorbing. The value of the maximum loading, mean loading, rate of energy absorption energy per unit volume and mass in CFRP thin-walled laminates on the high temperatures and hygrothermals is measured much lower than under no moisture absorbing. The maximum collapse loading in dynamic impact test is taken measurements lower than in static collapse test CFRP circular laminates in high temperatures and hygrothermals. But the absorbed energy per unit mass and volume is almost same each other and the biggest amount of energy is shown in CFRP circular laminates with orientation angle of $15^{\circ}$. Therefore, in the case of using CFRP circular laminates with axisymmetric mode, CFRP thin-walled structural members with orientation angle of $10^{\circ}$, $15^{\circ}$ has generally best condition.

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전자기 초음파를 이용한 CF/Epoxy 복합적층판의 적층결함 특성평가 (On Characterization for Stacking Fault Evaluation of CF/Epoxy Composite Laminates Using an EMAT Ultrasonics)

  • 임광희;나승우;;이창노;박제웅;심재기;양인영
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.254-257
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    • 2004
  • An electromagnetic acoustic transducers (EMAT) can usually generate or detect an ultrasonic wave into specimens across a small gap. Especially stiffness of composites depends on layup sequence of CFRP(carbon fiber reinforced plastics) laminates because the layup of composite laminates influences there properties. It is very important to evaluate the layup errors in prepreg laminates. A nondestructive technique can therefore serve as a useful measurement for detecting layup errors. It was shown experimentally that this shear waves for detecting the presence of the errors is very sensitive. It is found that high probability shows between tests and the model developed in characterizing cured layups of the laminates. Also a C-scan method was used for detecting layup of the laminates because of extracting fiber orientation information from the ultrasonic reflection caused by structural imperfections in the laminates. Therefore, it was found that interface C-scan images show the fiber orientation information by using two-dimensional fast Fourier transform(2-D FFT).

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PSE/AS4 복합재료의 가속노화가 피로강도에 미치는 영향 (The Effects of Physical Aging of PSF/AS4 Laminate on Fatigue)

  • 김형원
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 추계학술발표대회 논문집
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    • pp.39-44
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    • 2005
  • The effects of aging of PSF/AS4 laminates on fatigue was studied using the new energy release rate analysis. The analysis by the variational mechanics has been useful in providing fracture mechanics interpretation of matrix microcracking in cross-ply laminates. This paper describes the changes of the critical energy release rate (microcracking toughness) according to the aging period under fatigue loading. The master plot by modified Paris-law gives a characterization of a material system's resistance to microcrack formation. PSF $[0/90_{s}]_{s}$ laminates were aged at four different temperature based on the glass transition temperature for 0 to 60 days. At all temperatures, the toughness decreased with aging time. The decrease of the toughness at higher temperature was faster than at lower temperature. To assess the effects of aging on fatigue, the unaged laminates were compared with the laminates which had been aged for 60 days at 170$^{\circ}C$ near 180 $^{\circ}C$ t$_g$. The slope of dD/dN versus ${\Delta}G_m$. of the aged laminates was lower than that of the unaged laminates. There was a significant shift of the aged data to formation of microcracks at the lower values of ${\Delta}G_m$.

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적층복합판의 충격에 의한 모재균열 및 층간분리에 관한 연구 (Matrix Cracking and Delmaination in Laminated Composite Plates Due to Impact)

  • 김문생;박승범
    • 대한기계학회논문집A
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    • 제21권2호
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    • pp.317-326
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    • 1997
  • An investigation was performed to study the matrix cracking and delamination in laminated composite plates due to transverse impact. A model was developed for predicting the initiation of the matrix cracking and the shape and size of impact-induced delamination in laminated composite plates resulting from the ballistic impact. The model consists of a stress analysis and a failure analysis. A transient finite element analysis which was based on the higher-order shear deformation theory was adopted for calculating the stresses inside the laminated composite plates during impact. A failure analysis was used to predict the initial intraply matrix cracking and the shape and size of the interface delamination in the laminates. As a results, a shear matrix cracking which was governed by the transverse interlaminar shear stress occured at the middle layer near the midplane of laminates and a bending matrix cracking which was governed by the transverse inplane stress occured at the bottom layer near the surface of laminates. In a thick laminates, a shear matrix cracking generated first at the middle layer of laminates, but in a thin laminates, a bending matrix cracking generated first at the bottom layer of laminates.

전기방사한 나노섬유 웹 라미네이트 소재의 반복 세탁에 따른 투습방수 성능 변화 및 내구성 (Changes in Waterproofness and Breathability after Repeated Laundering and Durability of Electrospun Nanofiber Web Laminates)

  • 이경;윤보람;이승신
    • 한국의류산업학회지
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    • 제14권1호
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    • pp.122-129
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    • 2012
  • To develop a waterproof breathable material, we fabricated three kinds of nanofiber web laminates using a massproduced electrospun nanofiber web with different substrates and layer structures. The waterproofness and breathability of nanofiber web laminates were evaluated after repeated launderings and compared with those of conventional waterproof breathable fabrics currently in use, including densely woven fabric, microporous membrane laminated fabric, and coated fabric. The durability of nanofiber web laminates, including adhesion strength, abrasion resistance, tensile strength, and tearing strength, was also assessed and compared with those of conventional waterproof breathable fabrics. The water vapor transmission of nanofiber web laminates increased slightly after repeated launderings, whereas the air permeability somewhat decreased after launderings but still maintained an acceptable level of air permeability. Laundering reduced the resistance to water penetration of nanofiber web laminates, which implies that laminating techniques or substrate materials that could support waterproofness of the laminated structure should be explored. The adhesion strength, abrasion resistance, tensile strength, and tearing strength of nanofiber web laminates were in a range comparable to conventional waterproof breathable materials.

온도변화가 CFRP 적층재의 충격후 잔류굽힘강도에 미치는 영향 (The Effects of Temperature Change on the Residual Bending Strength of CFRP Laminates after Impact)

  • 나승우;정종안;양인영
    • 한국안전학회지
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    • 제20권1호
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    • pp.75-80
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    • 2005
  • In this paper, when CF/EPOXY laminates for high efficiency space structure are subjected to FOD(Foreign Object Damage), the effects of temperature change on the impact damages(inter laminar separation and transverse crack) of CF/EPOXY laminates and the relationship between residual life and impact damages ale experimentally investigated. Composite laminates used in this experiment are CF/EPOXY orthotropic laminated plates, which have two-interfaces $[0^{\circ}_6/90^{\circ}_6]S$ and four-interfaces $[0^{\circ}_3/90^{\circ}_6/0^{\circ}_3]S$. CF/EPOXY specimens with impact damages caused by a steel ball launched from the air gun were observed by the scanning acoustic microscope under room and high temperatures. In this experimental results, various relations were experimentally observed including the delamination area vs. temperature change, the bending strength vs. impact energy and the residual bending strength vs. impact damage of CF/EPOXY laminates. And as the temperature of CF/PEEK laminates increases, the delaminaion areas of impact-induced damages decrease linearly. A linear relationship between the impact energy and the delamination areas were observed. As the temperature of CF/PEEK laminates increases, the delamination areas decrease because of higher initial delaminatin damage energy.

Experimental investigation of interlaminar mechanical properties on carbon fiber stitched CFRP laminates

  • Iwahori, Yutaka;Ishikawa, Takashi;Watanabe, Naoyuki;Ito, Akira;Hayashi, Yoichi;Sugimoto, Sunao
    • Advanced Composite Materials
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    • 제16권2호
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    • pp.95-113
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    • 2007
  • Experimental investigations of interlaminar mechanical properties for carbon fiber reinforced plastic (CFRP) laminates were carried out using aramid fiber ($Kevlar^{(R)}$-29 1000d) and carbon fiber (TR40-1K 612d, Mitsubishi Rayon) stitching. Various carbon fiber (CF) stitch densities were used to prepare a number of CF stitched CFRP laminates for double cantilever beam (DCB) tests. An insert tongue-type loading fixture, developed by the Japan Aerospace Exploration Agency (formerly the National Aerospace Laboratory of Japan), was also employed in the DCB test. Interlaminar tension tests were carried out under an out-of-plane directional loading using a single CF stitch thread in the CFRP laminates. The DCB test results clarified that the relationship between the volume fractions of the CF stitch thread ($V_{ft}$) and mode I critical energy release rate ($G_{Ic}$) showed a mostly linear function with a higher gradient than that of the $Kevlar^{(R)}$ stitched CFRP laminates. The CF stitched CFRP tension test results indicated that the consumption energy per unit area ($E_i$) was larger than that of $Kevlar^{(R)}$ stitched CFRP laminates.