Journal of Korea Technical Association of The Pulp and Paper Industry
/
v.42
no.4
/
pp.39-44
/
2010
To increase the fracture toughness of paper made of Sw-BKP, refining and kneading conditions were analyzed. Curl and kink was known to increase the strain at break and the fracture touhness. Sequence of multiple stage beating, beating load and kneading were compared. When we applied a kneading treatment using a kneader at the final step, the most of the fiber transformation such as curl and kink occurred, the more the bulk and air-permeability improved. Physical strength and TEA(tensile energy absorption) were increased higher when kneading treatment before refining than only refining treatment was performed. TEA was increased because of higher elongation. It was found that the highest fracture toughness was obtained when applying the kneading treatment to the fibers in the pre-treatment step rather than in the middle step of beating or in the final step of beating.
Journal of Korea Technical Association of The Pulp and Paper Industry
/
v.32
no.4
/
pp.1-9
/
2000
As the speed of the paper machine and printing press increases, the dependency of the production efficiency upon the frequency of web break increases. It is believed that flaw or crack that presents in paper is one of the most important for web break. Runnability of papers on the paper machine could be evaluated by measuring fracture toughness. In this paper the effect kof beating and pressing on the runnability was investigated using handsheets made from softwood bleached kraft pulp beaten to different freeness. Pressing pressure was also varied to obtain different levels of sheet consolidation. Density, tensile strength, and J-integral of the handsheets were evaluated. For measuring J-integral either a single specimen method or RPM method was employed. Results showed that the density and tensile strength were improved as beating and pressing increased because of increased interfiber bonding. J-integral increased with beating until the CSF reached 400mL. No significant difference in J-integral, however, was observed afterward with the increase of beating. And it appeared to be due to acceleration of the stress concentration around the crack that exists on the fiber wall of the sheet when cracks exists.
Journal of Korea Technical Association of The Pulp and Paper Industry
/
v.29
no.3
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pp.43-50
/
1997
The purpose of this study was to decrease pollutants of effluents from KP bleaching. Multistage bleaching that combined with O, Eo, and C/D stage was conducted, after optimum bleaching conditions of O, Eo, and C/D stage were determined. Moreover the properties for bleached pulps and pollution level of bleaching effluent were measured by each standard method. Due to increase on the brightness and delignification of pulps by O, Eo, and C/D stage bleaching. It was possible that bleaching sequences were reduced from five stage to four stage. In addition to, OC/DEoD and OC/DEopD bleaching sequences had higher brightness than CEDED bleaching sequence. The pulps bleached by O and Eo stage had higher in tensile index than conventional bleaching sequences with the similar results in burst and tear index. While each bleaching sequences had little differences, bleaching sequences with Eo stage had higher in physical properties than with Eop stage. The pollution level measured by Chemical Oxygen Demand(COD), Biochemical Oxygen Demand(BOD) and Color of bleaching effluents were much lower in combined bleaching sequences of O, Eo and C/D stage than that of CEDED sequence. Particularly, a pollution index of bleaching effluents generated by C/DEoDEB and OC/DEopDED bleaching sequences were lower than that from the other bleaching sequences.
Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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2006.06a
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pp.117-121
/
2006
Virgin bleached kraft pulp, CPO (computer printout) and white ledgers are main raw materials used in tissue mills. The utilization rate of recycled fibers and virgin pulp in South Korea tissue industry are 90% and 10%, respectively. To improve brightness of printing grades the use of 'fluorescent whitening agents (FWAs)' or 'optical brightening agents (OBAs)' has been increased. When recycling these papers for tissue production, it is unavoidable that FWAs contained in recycled papers flow into tissue production lines and remain in the products. And this draws great attention from the public. This study was carried out to develop a technology for the removal of fluorescent whitening agents from recycled fibers. Enzymatic removal of FWAs was evaluated as a method to remove FWAs from the recycled fiber. The ${\alpha}-amylase$ that degrades starched used for surface sizing of fine papers and contained substantial condition is needed to prevent the re-adsorption of FWAs on fibers. The temperature of pulp suspension was another important factor affecting on FWA removal. The higher the temperature, the greater the efficiency of removing FWAs was obtained. Optimum pH and temperature for the effective removal of FWAs were suggested to be pH 8.5 and $65^{\circ}C$, respectively. The enzymatic removal of FWAs showed a great synergistic effect when proper control in pH and temperature was made.
To separate and utilize the main components of hardwood (Quercus mongolica) by organosov pulping (ester pulping), chips were cooked at various conditions such as; the solvent ratio (acetic acid: ethylacetate: water, 50:25:25; 33:33:34; 25:50:25), maximum temperature (165, 170, $175^{\circ}C$), and cooking times (2, 2.5, 3 hr). The pulps were bleached by the sequences of CEDED, C/DEDED, PEDED. Lignin, sugars, and acetic acid were separated from black liquor and washing liquors. 1. The selective delignification at optimal pulp yield (43-45%) was obtained by cooking at acetic acid: ethylace tate: water ratio of 33:34:34 for 3 hr at $170^{\circ}C$. But in this case, kappa no. of the pulp was not reduced under 60 points. 2. Kappa no. of the pulp could be dropped by an acetone wash to remove reprecipitated lignin a t cooked pulp. 3. The unbleached pulps had a brightness of 45-50%, whereas the bleached pulps gave at 88-93% brightness. Tensile, burst, and tear strengths of the bleached pulps were lower than those of kraft pulp, especially in tear strength. The pulps which were bleached with CEDED sequence were higher in strengths than another bleaching sequences. 4. Lignin of 90-95%(lignin base on wood)was separated from black liquor and washing liquors, while the purified sugars and recovery of acetic acid were a low. An organic phase composed of acetic acid, ethylacetate, and water was separated to a two-phase system by proper adjustment of the solvent ratios.
Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
/
2006.06b
/
pp.311-316
/
2006
The role of short fibre pulp - Mixed Harwood, Eucalyptus, Aspen, Birch, etc for the manufacture of different grades of paper is very well recognized. At the same time, lots of efforts are in progress to maximize the advantages while preserving their own special property. Bleached Acacia Kraft Pulp (BAKP) is comparatively new entry but gained quick recognition. BAKP was introduced to the world market by South East Asian suppliers in the late 1990's. This paper discusses in detail the role and opportunities of use of short fibre pulps. A logical technical comparison has been made between BAKP and another short fibre grades. BAKP being a short, thin-walled fibre shows several similarities with Eucalyptus pulp in terms of good bulk and stiffness. Refining energy and strength properties are very similar, but the shorter fibres and thinner cell walls give an outstanding opacity and formation compared to other commercial short fibre pulps. The collapsed and band-shaped nature gives a matchless smoothness, enabling less calendaring and exceptional printing properties. BAKP is shown to give several advantages to fine paper manufactures, compared with a number of established short fibre pulps such as Brazilian and Chilean Eucalyptus, Canadian Aspen and Indonesian Mixed Hardwood. It is important to consider refining and calendaring conditions to achieve optimum performance. For outer layers of multiply board, Acacia gives excellent coverage due to its high opacity and uniform fibre distribution. Its low roughness property gives improved printability. For tissue products, Acacia gives unique property of superior softness both in terms of hand feel and bulk softness. The high fibre population gives an impression of much higher quality due to the higher opacity and good formation.
Twenty-five Eucalyptus clones (14 E. camaldulensis - EC and 11 interspecific eucalypt hybrid clones - EH) grown in three contrasting sites were evaluated for the growth and few wood traits at 4 years of age. The stability, genotype-site interaction and suitability of these clones for pulp and solid wood industry sectors were studied. Growth of eucalypt clones was significantly higher at site 1 with higher rainfall, but wood density did not differ significantly from lower rainfall sites. Kraft pulp yield (KPY) decreased from sites 1 to 3 based on moisture availability, but not between two groups of clones. Volumetric shrinkage (VS) was significantly higher in EC clones at site 3 with lowest rainfall, but there was no specific trend at other two sites with maximum (site 1) and intermediate (site 2) rainfall. The mechanical traits modulus of rupture (MOR) and modulus of elasticity (MOE) were at par in sites 1 and 2, but significantly lower at the driest site 3. The growth rate had a significant positive correlation with KPY, MOR and MOE and a negative correlation with VS, but no significant impact on wood density in both groups of clones. Genotype×environment interaction (G×E) was evident in most traits due to the difference in response of clones to moisture availability. Since wood density was negatively correlated to KPY, it has to be kept at an optimum level for the profitability of pulp industry. There was no significant difference between EC and EH clones for most traits except VS at site 3. Stability of clones varied across sites in different traits, and hence clones may be selected for deployment at each site by screening for growth, followed by wood density, considering the relationship of growth and density with other traits required by pulp and solid wood industry sectors.
Mixed hardwood chips were pre-pulping extracted with green liquor prior to kraft pulping in order to recover hemicelluloses for use as biofuels. This green liquor solution containing mainly sodium sulfide and sodium carbonate was applied at different alkali charges (expressed as $Na_2O$) of 0, 1, 3, and 5% on dry wood weight. The extractions were performed at $160^{\circ}C$ for residence times ranging from about 1-2 h to determine the effect of extraction severity on composition of the pre-pulping extract. The severity of hemicellulose extraction time and green liquor charge controls the concentration of acetic acid and monosaccharide sugars available for downstream processing, the accumulation of degradation products such as organic acids and furans in the extract. As the alkali charge was increased, the amount of acetate side chains on the hemicelluloses and the dissolved lignin in the extract increased but the carbohydrate and sugars in the extract decreased appreciably. Hot water extraction (0% alkali addition) released the greatest amount of carbohydrates, up to 29.80 g/L measured as component sugars, but resulted in the greatest decrease in pulp yield. Meanwhile, pre-pulping extraction with 3% green liquor increased the pulp yield while greatly reducing the component sugars to 7.08 g/L. Fundamental data obtained in this study will allow selection of optimum hemicellulose extraction conditions for integrating the extraction operation into the Kraft pulping process.
This study was carried out in order to obtain the effect of active alkali concentration. Sulfidity 25%, maximum temperature 170$^{\circ}C$, cooking time 3hrs., liquor to wood ratio 5 : 1 in the kraft cooking conditions were maintained. Active alkali concentration were varied at intervals of 3% between 12% and 24%. The rates of de lignification increased with an increase in active alkali concentration and beatability, brightness, and strength of pulp also improved. The total pulp yield trand to decrease with an increase of active alkali concentration. The maximum screened pulp yield were obtained between 18% and 21% A.A.. Therefore, the optimum active alkali concentration was 18~21%.
Journal of Korea Technical Association of The Pulp and Paper Industry
/
v.31
no.4
/
pp.58-68
/
1999
This experiment was to investigate decoloization characteristics of E1 effluents from the bleaching plant of pulp mill with three white-rot fungi(Trametes versicolor, Ganoderma appanatum and Pleurotus ostreatus).In addition, the effect of carbon and nitrogen resources was discussed on its decolorization. The color removal of E1 effluent during shaking and stationary cultures were 72% and 80%, respectively. Stationary culture was more effective on decolorization of E1 effluent compared to the shaking culture. The optimum inoculum weight was 1.0g based on dry weight of mycelia . The decolorization medium I showed 88% of the color removal of E1 effluent with in one day cultivation of T.versicolor and P.ostreatus . Color removal was increased from 87% to 90%. T.versicolor and P.ostreatus by the addition of 0.5% glucose. By addition of nitorgen sources(ammonium sulfate and ammonium choride), medium was much higher than that of carbon source. With 0.1% ammoniumm sulfate, P.ostreatus and T.versicolor showed 94% and 92% of the color removal within one day of cultivation , respectively. On decolorization medium II, T.versicolor and P.ostretus were 94% of oclor removal with addition of carbon source. The addition of nitrogen source was much more efficient than that of carbon source. With 0.1% amminium chloride, T.versicolor and P.ostreatus showed 95% of its color removal . The decolorization medium II was higher color removal than medium I, and also MnP and laccase were produced. However, the decolorization medium I produced a little MnP and laccase activity. It could be suggested that MnP and laccase may play an important role in decolorization of E1 effluent.
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