• Title/Summary/Keyword: kiln

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디지털 이미지 프로세싱과 신경망을 이용한 시멘트 Kiln 소성의 온라인 진단 및 최적 제어

  • ;Schmidt Dirk
    • Cement Symposium
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    • no.29
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    • pp.245-252
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    • 2002
  • 소성 영역(Sintering zone)에서 클링커(Clinker)의 형상 형성은 시멘트 생산 공정에서 가장 중요한 생산 공정중의 하나이다. 소성공정의 진단 및 최적 제어의 핵심은 써모그래프(Thermo graph), 즉 적외선 카메라를 이용한 온도 분포의 측정이다. 여기에서 다룰 ''PIT Indicator'' 시스템은 분진이 많은 열악한 산업 현장의 연소 시스템에 적용할 수 있도록 특별히 설계한 공냉식의 2개 채널을 가진 광학 장비에 기초하고 있다. 비디오 영상과 써모그래프 이미지 그리고 다양한 연소 특성이 카메라를 통하여 얻어지고 자기 학습 기능을 가진 소프트웨어에서 기록되고 분석된다. 이때 얻은 데이터는 수학적 모델에서 온라인으로 Free Lime 함유율을 예측하는데 이용된다. 열분포의 써모그래프 표시와 공정상의 다양한 운전 특성을 분석하여 주는 ''PIT Indicator'' 소프트웨어를 통하여 다른 공정 제어 시스템과 연결이 가능하다. 이와 같은 하드웨어와 소프트웨어를 이용하여 최적화가 필요한 여러요소들의 최적화를 동시에 그리고 온라인으로 수행할 수가 있다. Free Lime 함유율의 연속적인 온라인 연산을 통해 생산 설비 및 공정에 맞는 최소한의 에너지를 Kiln 에 공급함으로써 근본적으로 1차 연료의 절감이 가능하고 NOx와 같은 유해 가스의 배출량도 제어할 수 있다. 또한 별도로 NOx에 대한 모델을 개발하여 NOx를 정확하게 예측하는 것도 가능하다.

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Polymer Waste Incineration by Oxygen Enriched Combustion (사업장폐기물의 순산소 소각기술)

  • Han, In-Ho;Choi, Kwang-Ho;Choung, Jin-Woo
    • 한국연소학회:학술대회논문집
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    • 2000.12a
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    • pp.132-139
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    • 2000
  • Oxygen enriched incineration can increase the incineration capacity for wastes and dramatically reduce air pollutant emissions such as CO and dioxine by the allowing complete combustion of wastes in incinerator. Furthermore, this technology is proven to have many benefits including an energy-saving, cost-effective, and versatile application for diverse wastes compared with the conventional air incineration technology. The reduced pollutant emissions in flue gas and higher incineration efficiency are also available when the oxygen enriched air is used for the high temperature incineration systems. On the basis of the experimental results the oxygen enrichment system is successfully applied to the rotary kiln incinerator for industrial wastes. The oxygen enriched incineration system could be allowed more compact design of incinerator and flue gas treatment system due to both increasing incineration capacity and reducing flue gas volume. Therefore, oxygen enriched incineration technology is becoming highlighted in the waste incinerator which strongly require more stable efficiency and environmentally friendly and safe operationPut Abstract text here.

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A Study on the Heating System of a Vinyl House using Hardwood Charcoal Kiln Heat-Source (참숯가마 열원을 활용한 비닐하우스 난방설비에 관한 연구)

  • Hwang, Yongha;Kim, Beom-jae
    • Journal of Institute of Convergence Technology
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    • v.2 no.2
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    • pp.59-65
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    • 2012
  • This paper presents the study on applications of a surplus heat source. The heat is generated while hardwood charcoals are produced. We measure the temperature of the generated heat and analyze whether it can heat water or not. The analytic results show that the generated heat is useful as one of heat sources. In agricultural methods using a vinyl house, heating expenses will be saved by 10~20% when the surplus heat source is used.

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Shrinkages of Prefrozen or Presteamed Wood (전처리(前處理) 목재(木材)의 수축율(收縮率) 변화(變化))

  • Kang, Ho-Yang
    • Journal of the Korean Wood Science and Technology
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    • v.22 no.1
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    • pp.66-71
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    • 1994
  • To increase drying rate and reduce drying degradation, pretreatments such as prefreezing and presteaming have been widely used in wood industries. Presteaming lumbers prior to kiln drying is known positively to improve its permeability, to increase diffusion coefficient and to reduce discoloration, but negatively to increase collapse. Prefreezing lumbers prior to kiln drying is also known to reduce significantly its drying defects and its shrinkages. Thus it is no doubt that the pretreated lumbers shrink diversely from the untreated. In this study the shrinkage behaviors of the pretreated specimens are investigated by drying two tropical hardwoods (Apitong and Taun) in three different dying conditions: high temperature and slow drying rate (drying in a closed cylinder), high temperature and rapid drying rate (drying in an oven) and low temperature and slow drying rate(drying at room temperature). The prefrozen specimens show the least volumetric shrinkages in most drying conditions. The specimens dried in cylinders shrink most among all drying conditions. In general the pretreated specimens reached the 30 % moisture content faster than the untreated by about 30 %.

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Treatments to Prevent Kiln-dried Larch Boards from Resin Exudation (낙엽송 열기건조재의 수지삼출예방을 위한 처리기술)

  • Kang, Ho-Yang;Kim, Su-Won
    • Korean Journal of Agricultural Science
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    • v.31 no.1
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    • pp.9-14
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    • 2004
  • This study was carried out for deresinning the larch boards dried in a conventional kiln. Prior to heat treatment they were steamed in an autoclave for 5 hours or frozen for 24 hours at a temperature of $-35^{\circ}C$. The velocities of ultrasound transmitted through the specimens were measured to examine the correlation with their resin contents. It was found that the specimens heated at $100^{\circ}C$ for 5 hours contained less resin that those heated at $200^{\circ}C$ for an hour. Both treatments of steaming and freezing were effective for deresinning and the former was better than the latter. The ultrasonic velocities measured before the heat treatment showed a negative correlation to the resin contents of the specimens, but those measured after the heat treatment a positive correlation. This difference may be attributed to the viscosity of resin.

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Thermal Degrndation of High Molecular Components obtained from Kiln Pyrolysis Reactor (킬른 열분해 반응기로부터 생성된 고분자량 성분의 열적분해)

  • Oh, Sea-Cheon;Ryu, Jae-Hun;Kwak, Hyun;Bae, Seong-Youl;Lee, Kyung-Hwan;Liu, Daivd
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.623-626
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    • 2007
  • 킬른형 열분해 반응기를 이용하여 혼합폐플라스틱의 열분해로부터 얻어진 고분자성분의 열적분해 특성에 관한 연구를 TGA와 GC-MS를 이용하여 수행하였다. 열적분해의 속도론적 연구는 $10{\sim}50^{\circ}C/min$ 사이의 여러 가열속도에서 비등온 질량감소 기술을 이용하여 수행하였으며 활성화 에너지 및 반응 차수와 같은 속도 상수들에 대한 정보를 얻기 위하여 문헌에 제시된 여러 가지의 속도론 해석방법을 이용하여 질량감소곡선 및 그 미분 값을 해석하였다. 또한 회분식 열분해 반응기를 이용하여 반응온도에 따른 액상 생성물의 수율변화를 고찰하였으며 GC-MS를 이용하여 액상 생성물의 반응온도 증가에 따른 특성연구를 수행하였다.

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Study on CFD Analysis of Dying Plant with Rotary Kiln Type for Eco-Industrial Park (로타리 킬른형 건조로 열유동 해석에 관한 연구)

  • Kang, Woo-Jung;Hwang, Joon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.61-68
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    • 2009
  • This paper presents the numerical analysis of process of sludge drying to know the characteristics of design parameters and develop the new process plant. Finite volume method and $k-{\varepsilon}$ turbulence model were used to analogy the sludge drying furnace. It has been attempted to perform the disposal of sewage sludge such as simple reclaiming and dumping in sea and incineration. Currently, these methods are restricted by national or international government regulations. The drying process is adopted as an effective method for sewage sludge treatment. However sewage sludge makes it difficult to treat with a large volume at the real drying process plant because of its own complicated physical, chemical, and thermal properties. The final design value of moisture content with 10% of the dried sludge can be obtained through the simulated outputs in this study.

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Rotary Kiln Flame and Heat Transfer Model - Analysis of Thermal Performance according to Fuel (로터리킬른 화염 및 열전달 모형 - 연료에 따른 열 성능 분석 사례)

  • Choi, Donghwan;Choi, Sangmin
    • Journal of the Korean Society of Combustion
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    • v.22 no.4
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    • pp.9-18
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    • 2017
  • This paper is to suggest a simple flame model for the analysis of an internal flame of rotary kilns and to present the application cases. Reaction rates in the multi combustion stages of the selected solid fuel were calculated considering the reaction rates with the Arrhenius type equations. In addition, primary and secondary air flow arrangement were considered. As a simple application case, the combustion trends according to the different solid fuels were described. Improved operating conditions as related with the fuel characteristics were shown to be important for the stable combustion characteristics and the performance of the reactors as defined by the exit temperature of the solid materials.

Numerical Simulation for the Improvement of Complex Incinerator (신개념 소각 연소실의 성능향상을 위한 해석연구 사례)

  • Go, Young-Gun;Ryu, Chang-Kook;Choi, Sang-Min
    • 한국연소학회:학술대회논문집
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    • 2002.11a
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    • pp.157-163
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    • 2002
  • Using the CFD method, we investigated the combustion characteristics of grate-rotary kiln incinerator through the residence time, path line of flow and distributions of temperature and CO mass fraction according to the shape of mixing chamber and the existence and nonexistence of baffle at the exit of bypass duct. The results show that the now mixing and residence time could be variable according to the shape of mixing chamber and baffle, and we could know the temperature in the mixing chamber could increase too high if the combustion process on the grate retarded.

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