• Title/Summary/Keyword: kevlar fiber

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Structural Optimization of 3D Printed Composite Flight Control Surface according to Diverse Topology Shapes (다양한 위상 형상에 따른 3D 프린트 복합재료 조종면의 구조 최적화)

  • Myeong-Kyu Kim;Nam Seo Goo;Hyoung-Seock Seo
    • Composites Research
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    • v.36 no.3
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    • pp.211-216
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    • 2023
  • When designing ships and aircraft structures, it is important to design them to satisfy weight reduction and strength. Currently, studies related to topology optimization using 3D printed composite materials are being actively conducted to satisfy the weight reduction and strength of the structure. In this study, structural analysis was performed to analyze the applicability of 3D printed composite materials to the flight control surface, one of the parts of an aircraft or unmanned aerial vehicle. The optimal topology shape of the flight control surface for the bending load was analyzed by considering three types (hexagonal, rectangular, triangular) of the topology shape of the flight control surface. In addition, the bending strength of the flight control surface was analyzed when four types of reinforcing materials (carbon fiber, glass fiber, high-strength high-temperature glass fiber, and kevlar) of the 3D printed composite material were applied. As a result of comparing the three-point bending test results with the finite element method results, it was confirmed that the flight control surface with hexagonal topology shape made of carbon fiber and Kevlar had excellent performance. And it is judged that the 3D printed composite can be sufficiently applied to the flight control surface.

Evaluation of cryogenic tensile properties of composite materials fabricated by fused deposition modeling 3D printer

  • Kang, Singil;Cha, Hojun;Ryu, Seungcheol;Kim, Kiwhan;Jeon, Seungmin;Lee, Jaesun;Kim, Seokho
    • Progress in Superconductivity and Cryogenics
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    • v.24 no.1
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    • pp.8-12
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    • 2022
  • Recently, research on applying composite materials to various industrial fields is being actively conducted. In particular, composite materials fabricated by Fused Deposition Modeling 3D printers have more advantages than existing materials as they have fewer restrictions on manufacturing shape, reduce the time required, weight. With these advantages, it is possible to consider utilizing composite materials in cryogenic environments such as the application of liquid oxygen and liquid hydrogen, which are mainly used in an aerospace and mobility. However, FDM composite materials are not verified in cryogenic environments less than 150K. This study evaluates the characteristics of composite materials such as tensile strength and strain using a UTM (Universal Testing Machine). The specimen is immersed in liquid nitrogen (77 K) to cool down during the test. The specimen is fabricated using 3D print, and can be manufactured by stacking reinforced fibers such as carbon fiber, fiber glass, and aramid fiber (Kevlar) with base material (Onyx). For the experimental method and specimen shape, international standards ASTM D638 and ASTM D3039 for tensile testing of composite materials were referenced.

An Evaluation of the Protection Efficiency of Ballistic Material (방탄소재 구성에 따른 방호성능 평가에 관한 연구)

  • Sohn, Boo-Hyun;Park, Hei-Sun
    • Journal of the Korean Society of Clothing and Textiles
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    • v.25 no.9
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    • pp.1661-1668
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    • 2001
  • 본고는 지뢰 방호복을 개발, 국산화하기 위해 먼저 방탄소재 구성방법에 관하여 실험한 결과이다. 기존의 여러 겹의 파라-아라미드(Para-aramid)나 단순히 파라-아라미드와 폴리 에틸렌 필름(Polyethlene film)을 조합한 소재구성과는 달리 케블라 파이버(Kevlar fiber)로 만들어진 펠트(felt)를 첨가하여 방탄원리 및 특성을 고려한 구성으로 방호복의 중량을 줄이면서 착용자로 하여금 유연성과 동작성을 향상시켜 임무수행과 안전성을 높일 수 있는 방호복을 개발하고자 하였다. 1) Para-aramid(내 충격열) + Flex-felt(충격 에너지 흡수) + Para-aramid(backface Polyethylene film(에너지 분산 극대)+Para-aramid(내 마찰열, backface순으로 소재를 배열함으로써 기존의 Para-aramed 36겹에 대하여 Para-aramid13겹, Polyethylene film 13겹, 그리고 펠트 1겹으로 동일한 방호성능을 얻었다. 2) 새로운 소재 구성 방법 에 의 한 방탄소재는 동일한 방호성능을 갖는 기존의 소재 구성 방법 에 따른 방탄소재 보다 중량에서 34-l9% ,더 가벼운 것으로 나타나 방호복 구성시 유연성이나 동작성에 유리 할 것으로 사료된다. 3) NIJ-STD-0101.03에서 의 Armor type II에 해당하는 시편 I의 방호한계속도로 구한 운동 에너지량은 154.4J Armor type III-A에 해 당하는 시편II의 방호한계속도로 구한 운동 에너지 량은 183.0J로 나타나 두 시편 모두 5m의 거리에서 M16Al지뢰의 0.032~0.044g사이 의 파편에 대해서 50%의 관통확률을 갖는 것으로 나타났다.

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Analysis the 10kW-grade Rotor Blade with Fiber Reinforced Plastics (F.R.P로 제작된 10kW급 소형 Rotor Blade의 특성 분석)

  • Son Choong-Yul;Kim Keon-Hoon;Shin Jong-Yeon;Lee Jung-Tak
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2005.04a
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    • pp.575-582
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    • 2005
  • Wind Turbines of big scale of modem stage are made of a part glass F.R.P. Carbon Reinforced Plastic and Kevlar can be used 0 reinforcement but those are not economical in big scale of Wind Turbines. In this study life sized 10kW-class Rotor Blade is made of F.R.P. which is high stiffness and good dynamic behavior characteristic for light weight. It is accomplished an experimental research of Bending analysis blade. Bending analysis blade are calculated with F.E. Analysis performed with commercial F.E.M program ANSYS. Finally, experimental research is compared with F.E. Analysis. The results indicate that experimental values have good agreements with the F.E. Analysis.

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Multi-Objective Design Optimization of Composite Stiffened Panel Using Response Surface Methodology

  • Murugesan, Mohanraj;Kang, Beom-Soo;Lee, Kyunghoon
    • Composites Research
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    • v.28 no.5
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    • pp.297-310
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    • 2015
  • This study aims to develop efficient composite laminates for buckling load enhancement, interlaminar shear stress minimization, and weight reduction. This goal is achieved through cover-skin lay-ups around skins and stiffeners, which amplify bending stiffness and defer delamination by means of effective stress distribution. The design problem is formulated as multi-objective optimization that maximizes buckling load capability while minimizing both maximum out-of-plane shear stress and panel weight. For efficient optimization, response surface methodology is employed for buckling load, two out-of-plane shear stresses, and panel weight with respect to one ply thickness, six fiber orientations of a skin, and four stiffener heights. Numerical results show that skin-covered composite stiffened panels can be devised for maximum buckling load and minimum interlaminar shear stresses under compressive load. In addition, the effects of different material properties are investigated and compared. The obtained results reveal that the composite stiffened panel with Kevlar material is the most effective design.

Dynamic Failure Behavior of Ceramic/Fiber-Reinforced Composites under High Speed Impact Loading (고속충격에 의한 세라믹/섬유강화 복합재료의 동적파손 거동)

  • Kim, Hui-Jae;Yuk, Jong-Il;Lee, Seung-Gu
    • Korean Journal of Materials Research
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    • v.7 no.9
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    • pp.795-804
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    • 1997
  • 전면재를 알루미나, 후면재를 Kevlar또는 S-2 유리 섬유강화 복합재료로 접합한 이종재료 장갑에 대하여 알루미나의 두께 변화와 복합재료의 적층구조에 따른 고속충격 특성 변화에 대하여 연구하였다. 또한 시험재료의 동적 관통현상을 분석하기 위하여 고속촬영기법이 이용되었다. 시험결과, 전면재인 알루미나는 충격탄자 직경의 80% 상당하는 두께(본 실험에서는 6nm)인 경우 양호한 방탄성능을 보였다. 후면재인 복합재료는 섬유를 alternating 주조로 적층한 경우가 laminar구조로 적층한 것에 비하여 더 우수한 방탄성능을 나타내었다.

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Fatigue Crack Growth Behavior of the Thin-to-Thick Type Stiffened Panels with Bonded Patch (접착 패칭된 박-후판 결합형 보강판의 피로균열성장 거동)

  • Rhee, Hwan-Woo;Kim, Seung-Hyun
    • Journal of Ocean Engineering and Technology
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    • v.22 no.3
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    • pp.89-95
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    • 2008
  • Fatigue cracked components often needs to be repaired during service. Standard repair schemes involve strengthening the component by connecting reinforcing members by means of rivets or welding by reducing the crack-tip stress intensity factors. Recent technological advances in fiber reinforced composite materials and adhesive bonding have led to the development of efficient repair schemes. In this study, the influence of various shape parameters on fatigue crack growth in the CCT type uniform thickness plates and the thin-ta-thick type stiffened panels repaired with woven fabric type Kevlar-Epoxy composite patch are studied experimentally.

Optimization of Lightened Fiber-Reinforced Composite City & Trekking Bicycle Frame (섬유강화복합재료를 사용한 일반용 경량화 자전거 프레임의 최적설계)

  • Yoon, Won Sok;Kim, Do Hyung;Kim, Hak Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.2
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    • pp.147-156
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    • 2016
  • In this paper, optimal designs of bicycle frame were studied for weight reduction of bicycle using carbon-fiber-reinforced plastic (CFRP), glass-fiber-reinforced plastic (GFRP) and Kevlar-fiber-reinforced plastic (KFRP), respectively. Based on the anisotropic properties of FRP material, stacking angle and thickness optimization were performed under the safety reference of European committee for standardization (CEN) to ensure the stability of bicycle frame. Finally, performances of FRP bicycle frame was evaluated by digital logic method based on the optimized results of weight, strength properties and cost. Then, the optimized bicycle frame composed of each FRPs were evaluated and ranked by total performance values.

Effect of Fiber Type and Combination on the Reinforcement of Heat Polymerized Denture Base Resin (섬유의 종류와 조합이 열중합 의치상 레진의 강화에 미치는 영향)

  • Yu, Sang-Hui;Kim, Young-Im
    • Journal of dental hygiene science
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    • v.10 no.6
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    • pp.445-450
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    • 2010
  • The aim of this study was to evaluate the effect according to the fiber type and combination on the reinforcement of heat-polymerized denture base resin. The heat-polymerized resin(Vertex RS, Dentimax, Netherlands) was used in this study. Glass fiber(GL; ER 270FW, Hankuk Fiber Glass, Korea), polyaromatic polyamide fiber(PA; aramid; Kevlar-49, Dupont, U.S.A.) and ultra high molecular weight polyethylene fiber(PE, polyethylene; P.E, Dong Yang Rope, Korea) were used to reinforce the denture base resin specimens. The final size of test specimen was $64mm{\times}10mm{\times}3.3mm$. The specimens of each group were stored in distilled water at $37^{\circ}C$ for 50 hours before measurement. The flexural strength and flexural modulus were measured by an universal testing machine(Z020, Zwick, Germany) at a crosshead speed of 5 mm/min in a three-point bending mode. In this study, all fibers showed reinforcing effects on denture base resin(p<0.05). In terms of flexural strength and flexural modulus, glass fiber 5.3 vol.% showed most effective reinforcing effect on heat polymerized denture base resin. For flexural modulus, PA/GL was the highest in denture base resin specimen for hybrid FRC using two combination (p<0.05). Glass fiber 5.3 vol.% and PA/GL are considered to be applied effectively in reinforcing the heat polymerized denture base resin.

Experimental Study of Thermal Conductivity for Glass Wool by Inserted Dissimilar Materials based on Structural Composites (구조 복합재료 기반 이종재료 첨가시의 유리섬유의 열적 성능 평가에 대한 실험적 연구)

  • Bae, Jin-Ho;Oh, Jong-Ho;Byun, Jun-Seok;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.55 no.5
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    • pp.448-455
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    • 2018
  • Glass wool is an eco-friendly materials that is manufactured through a continuous process by processing waste glass. This materials is low cost compared with another materials and has excellent thermal conductivity. For this reason, glass wool is installed as insulation system for LNG carriers and as insulation of building wall as well as various industries. The mechanism of insulation of glass wool is the conduction of the wool itself and convection by space between fibers. Therefore, in order to develop the enhanced thermal conductivity of glass wool is necessary to reduce its own conduction or to insert additional material after manufacturing as well as prevent convection. In this respect, many researchers have been actively studying to decrease thermal conductivity of polyurethane foam using by inserted glass wool or change the chemical component of glass wool. However, many research are aiming reduction of glass wool itself. This study focus on post-processing and inserted different materials; silica-aerogel, kevlar fiber 1mm, 6mm and glass bubble. Experimental results show that the thermal conductivity almost decreases with the addiction of glass bubble and silica aerogel.