• Transactions of the Korean Society of Automotive Engineers
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• v.22 no.5
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• pp.29-34
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• 2014

Cooling the in-wheel motor in electric vehicles is critical to its performance and durability. In this study, thermal flow analysis was conducted by evaluating the thermal performance of two conventional cooling models for in-wheel motors under the continuous rating base speed condition. For conventional model #1, in which cooling oil was stagnant in the lower end of the motor, the maximum temperature of the coil was $221.7^{\circ}C$; for conventional model #2, in which cooling oil was circulated through the exit and entrance of the housing and jig, the maximum temperature of the coil was $155.4^{\circ}C$. Therefore, both models proved unsuitable for in-wheel motors since the motor control specifications limited the maximum temperature to $150^{\circ}C$.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.10a
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• pp.545-549
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• 1993

This paper presents the method of calibrating and compensating for the kinematic errors in robot manipulators. A calibration model is developed to represent any geometric errors in the manipulator's structure. A calibration jig is used to find the values of these kinematic errors in the end-effector's position and a calibration algormined for a SSR-6 robot manipulator developed by Samsung Heavy Industry, Daeduk R & D Center. Through this experiment the maximun kinematic error is reduced from 10mm to 0.4mm

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.10a
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• pp.582-587
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• 1993

A robot application system is developed for dual purpose of stud welding and are welding to weld plates in the manufacturing of elevator cabin. The production quantity is not so big to accommodate separate stations for stud welding and are welding respectively while the need for randomization of the processes is urgent. A robot with specification for spot welding is chosen, which is appropriate for stud welding. Some implementations are made so that the robot may also be shared for are welding process. Common jig and fixture is designed for the dual purpose. Important aspects in the procedure of system design, installation, and commissioning are stated, and signal set-ups and logic diagrams are illustrated.

• Transactions of Materials Processing
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• v.20 no.2
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• pp.173-178
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• 2011

Environmental Stress Cracking(ESC) is one of the most common causes of unexpected brittle failure of thermoplastic polymers. The exposure of polymers to liquid chemicals tends to accelerate the crazing process, initiating crazes at stresses that are much lower than the stress causing crazing in air. In this study, ESC of acrylonitirile butadiene styrene(ABS) was investigated as a function of the molding conditions such as injection velocity, packing pressure, and melt temperature. A constant strain was applied to the injection molded specimens through a 1.26% strain jig and a mixture of toluene and isopropyl alcohol was used as the liquid chemical. In order to examine the effects of the molding conditions on ESC, an experimental design method was adopted and it was found that the injection velocity was the dominant factor. In addition, predictions from numerical analyses were compared with the experimental results. It was found that the residual stress in the injection molded part was associated with the environmental stress cracking resistance (ESCR).

• International Journal of Korean Welding Society
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• v.3 no.1
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• pp.2-7
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• 2003

Laser welding application for car body manufacturing has many advantages in the stiffness and the lightness of vehicle, the productivity of assembly line, and the degree of freedom in design. This presentation will express the innovation of car body manufacturing including parameter optimization, process modeling, and system integration. In this application the investment for systems was cut down dramatically by real time switching over the laser path between two welding stations. Points of technical discussion are as follows; optimization of parameters such as laser power, robot speed and trajectory, compact and useful design of jig & fixture to assure welding quality for 3 sheet-layer zinc-coated steel, system integration between 4㎾ Nd:YAG laser device and the other systems, on-line real time welding quality monitoring system, perfect safety standards for high power laser, minimization of consumption costs such as arc lamp, protective glass for optic, etc. This application was successfully launched mass production line in 2001. The laser-welded line of side panel consists of 122 stitches totally. And the length is about 2.4m.

• Journal of Welding and Joining
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• v.21 no.4
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• pp.63-68
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• 2003

Scanning electron microscopy (SEM) has been used as a surface measurement instrument and a tool for lithography in semiconductor process due to its high density localized beam. For those purposes, however, the maximum current of SEM Is less than 100pA, which is not enough fo material processing. In this paper SEM was modified to increase the amount of current reaching a specimen from gun part where current is generated, the possibility of applying SEM to material processing, especially microjoining, was investigated. The maximum current of SEM after modifications was measured up to 10$\mu$A, which is about 10$^{5}$ times greater than before modifications. Through experiments such as eutectic solder wetting on thin 304 stainless steel foil and microjoining of 10$\mu$m thick 304 stainless steel, the intensity of electron beam of SEM proved to be great enough fur material processing as heat source. And a tight jig system was found necessary to hold materials close enough fur successful microloining.

• Proceedings of the KIEE Conference
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• 1991.07a
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• pp.310-313
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• 1991

This paper reports the characteristics of sparkover discharge in flowing air with variation of Temperature(T). Also, We studied changes of discharge pattern for constant input power by adjustment of the Reynolds number(Re) and T. The essentiales of this paper are as followers. The invaluable equation obtained from this experiment is [%]$\frac{Vs}{Re}$=A+B${\varepsilon}^{c{\cdot}Re}$ where A=10.5 B=120 $C=-3.00{\times}10^{-5}$ Breakdown Voltage for Variation of temperature in static air is given by expression Vs = K (23.98 ${\rho}$d+6.8 ${\sqrt}{{\rho}d}$)[kV] The discharge pattern can be controlled by adjustment of the Reynolds number.

• Journal of the Korea Furniture Society
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• v.18 no.4
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• pp.275-281
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• 2007

This study was carried out to know bending process property of bentwood by treatment methods such as microwave and ammonia solution treatment. Bentwood processing was operated on bending-jig form with 60mm and 100mm radius of curvature (ROC). The species was used to Korean red pine (Pinus densiflora). No significant difference was shown in bentwood processing method on ROC. In treatment method, ammonia solution treatment for bentwood was better in dimensional stability and working ability than that of microwave treatment. However, bentwood stress was reduced with ammonia solution treatment. Color of bentwood surface appearance has a dark tendency in ammonia solution treatment. But it seems to beautiful effect of apparent annual ring is rising esthetically by ammonia solution treatment. To utilize wood as a exterior material for living amenity, it has to be closely examined from various angles including surface property, degree of swelling and shrinkage, drying state, retaining strength, durability, safety, and insect damage.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.25 no.9
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• pp.80-85
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• 2011

In this paper, complex discharge type ozonizer with a screw type electrode has been designed and manufactured for environmental improvement using low power and high efficency ozoniazer. The complex discharge type ozonizer is equipped with three electrodes{central electrode(CE), internal electrode(IE) and external electrode(EE)}. Ozone of the complex discharge type ozonizer is generated by superposition of silent discharge and surface discharge in discharge space as a screw type CE and IE are respectively applied to AC high voltage of inverse-polarity has $180[^{\circ}]$ phase difference, EE is common electrode. In this time, when oxygen has been used as supplied gas, the maximum values of ozone concentration, ozone generation and ozone yield were obtained as 8,334[ppm], 3,249[mg/h] and 65.3[g/kwh].

• Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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• 2004.11a
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• pp.339-342
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• 2004

It is research about special quality of ozone gas concentration and dissolved ozone concentration that show according to change of flow rate when liquefied ozone gas in water. If increase flow rate of ozone gas, ozone concentration increases being proportional and amount to fixed flow rate, dissolved ozone concentration was measured low. When ozone concentration How rate 1000 [ppm], dissolved ozone concentration smelted to flow rate 1.5[Q] for 28 [min] is $0.1740{\sim}0.8020[mg/l]$. Could know that half-life is most short by 3 minutes 8 seconds in flow rate 1.5 [Q]. And ozone smelted 20 minutes later after half-life measurement became disjointing all.