• Title/Summary/Keyword: isothermal flow

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An Analysis of Turbine Disk Forging of Ti-Alloy by the Rigid-Plastic Finite Element Method (강소성 유한요소법을 이용한 Ti 합금 터빈디스크의 단조공정 해석)

  • 조현중;박종진;김낙수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.11
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    • pp.2954-2966
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    • 1994
  • The characteristics and good corrosion resistance at room and elevated temperatures led to increasing application of Ti-alloys such as aircraft, jet engine, turbine wheels. In forging of Ti-alloy at high temperature, die chilling and die speed should be carefully controlled because the flow stress of Ti-alloy is sensitive to temperature, strain and strain-rate. In this study, the forging of turbine disk was numerically simulated by the finite element method for hot-die forging process and isothermal forging process, respectively. The effects of the temperature changes, the die speed and the friction factor were examined. Also, local variation of process parameters, such as temperature, strain and strain-rate were traced during the simulation. It was shown that the isothermal forging with low friction condition produced defect-free disk under low forging load. Consequently, the simulational information will help industrial workers develope the forging of Ti-alloys including 'preform design' and 'processing condition design'. It is also expected that the simulation method can be used in CAE of near net-shape forging.

Process Design of Isothermal Forging for Three-Dimensional Ti-6Al-4V Wing-Shape (Ti-6Al-4V 합금 3D 날개형상의 항온단조 공정설계)

  • Yeom J. T.;Park N. K.;Lee Y. H.;Shin T. J.;Hong S. S.;Shim I. O.;Hwang S. M.;Lee C. S.
    • Transactions of Materials Processing
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    • v.14 no.2 s.74
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    • pp.126-132
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    • 2005
  • The isothermal forging design of a Ti-6Al-4V wing shape was performed by 3D FE simulation. The design focuses on near-net shape forming by the single stage. The process variables such as the die design, pre-form shape and size, ram speed and forging temperature were investigated. The main design priorities were to minimize forging loads and to distribute strain uniformly in a given forging condition. The FE simulation results for the final process design were compared with the isothermal forging tests. The instability of deformation was evaluated using a processing map based on the dynamic materials model(DMM), including flow stability criteria. Finally, a modified process design for producing a uniform Ti-6Al-4V wing product without forming defects was suggested.

The flow Analysis in a Microchannel using the Lattice Boltzmann Method (격자볼츠만방법(LBM)을 이용한 마이크로채널 내의 유동해석)

  • Cho K. J.;Jeong J. T.
    • 한국전산유체공학회:학술대회논문집
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    • 2004.10a
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    • pp.79-82
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    • 2004
  • As an alternative numerical method, the lattice Boltzmann method (LBM) is used to simulate a 2-dimensional pressure driven microchannel flow which comes from frequently in MEMS problems. The flow is assumed to be isothermal ideal gas flow. The flow field is calculated with various Knudsen numbers, pressure ratios and aspect ratios of the microchannel. The LBM can show the fundamental characteristics in microchannel flow such as velocity slip and nonlinear pressure drop.

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Tomographic Reconstruction of a Three-Dimensional Flow Field with Limited Interferometric Data

  • Cha, Dong-Jin
    • International Journal of Air-Conditioning and Refrigeration
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    • v.8 no.2
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    • pp.11-22
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    • 2000
  • Holographic interferometric tomography can provide reconstruction of instantaneous three-dimensional gross flow fields. The technique however confronts ill-posed reconstruction problems in practical applications. Experimental data are usually limited in projection and angular scanning when a field is captured instantaneously or under the obstruction of test models and test section enclosures. An algorithm, based on a series expansion method, has been developed to improve the reconstruction under the ill-posed conditions. A three-dimensional natural convection flow around two interacting isothermal cubes is experimentally investigated. The flow can provide a challenging reconstruction problem and lend itself to accurate numerical solution for comparison. The refractive index fields at two horizontal sections of the thermal plume with and without an opaque object are reconstructed at a limited view angle of 80$\circ$. The experimental reconstructions are then compared with those from numerical calculation and thermocouple thermometry. It confirms that the technique is applicable to reconstruction of reasonably complex, three-dimensional flow fields.

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Numerical Study of Natural Convection in Porous Media Bounded by Short Vertical Annulus (단형 수직환형 다공성 물질에 있어서의 자연 대류에 대한 수치해석)

  • 윤종혁;김종보
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.979-990
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    • 1989
  • Natural convection heat transfer has been investigated numerically in the vertical annulus filled withsaturated porous material for the aspect ratio less than unity. The inner wall of the annulus is exposed to constant heat flux condition and the outer wall is cooled to keep isothermal condition. The upper and the lower horizontal wall are assumed to be insulated. Under conditions ranging 50 .leq. Ra .leq. 10000, 1 .leq. RD .leq. 12, the characteristics of flow and heat transfer have been investigated. The results show that average Nusselt numbers increase when the radius ratio increases and the multicellular flows are not detected under the present conditions. Isothermal lines are plotted within the porous media. Temperatures of the inner wall with constant heat flux conditions and the local heat flux rate of the cooled outer wall with constant temperature are also obtained.

Numerical Simulation of Gaseous Flow in Microchannel

  • Islam, Md. Tajul;Lee, Jong-Hoon;Lee, Yeon-Won
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.3
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    • pp.272-281
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    • 2007
  • A numerical simulation on nitrogen gas flow in a long parallel plate microchannel was performed to obtain the effect of compressibility and rarefaction on gaseous flow in microchannels. The simulation was based on steady. two dimensional compressible Navier-Stokes and energy equations with noslip and first order slip boundary conditions. The channel was $1.2{\mu}m$ deep and $3000{\mu}m$ long. The Reynolds numbers were in the range of order from $10^{-2}$ to $10^{-1}$. So the flow was assumed to be laminar. The computations were performed on various pressure ratios. The outlet pressure was fixed to atmospheric pressure. The outlet Knudsen number was 0.0585, consequently the flow was in the slip flow regime. The computations were performed with the assumption of isothermal channel walls. The results were compared with the experimental data. The agreement was good.

Experimenal Study on Unsteady Double-Diffusive Convection in a Rectangle (사각형 용기내의 비정상 이중확산유동에 관한 실험적 연구)

  • 홍남호;김창수;현명택
    • Journal of Ocean Engineering and Technology
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    • v.8 no.1
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    • pp.105-113
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    • 1994
  • Double-diffusive convection induced by simultaneously-imposed lateral temperature and concentration gradients in a rectangular enclosure with aspect retio, 2.0 has been studied experimentally for adiabatic and isothermal horizontal boundary conditions. Visual observations show two distinct flow structures depending on the buoyancy ratio. The unicell flow structure is observed for a lower buoyancy ratio while the layered flow structure appears for a higher buoyancy ratio. There exists an unstable flow regime between two buoyancy ratios.

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Analyses of the Flow Patterns and Void Distribution in Vertical Upward Two Phase Flow with the Statistical Void Fraction Measurement (통계적 보이드율계측에 의한 수직상향이상류의 유동양식과 보이드분포 분석)

  • Son, Byung-Jin;Kim, In-Suhk;Lee, Jin
    • The Magazine of the Society of Air-Conditioning and Refrigerating Engineers of Korea
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    • v.15 no.3
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    • pp.283-291
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    • 1986
  • An experimental study has been conducted to investigate characteristics of the flow patterns, its transitions and the mean local void fraction obtained from which the probe was traversed diametrically from center to wall of the test section in the vertical upward air-water flow for isothermal condition using the electrical conductivity probe. It has been shown that the probability density function of the mean local void fraction measured statistically from a Fast Fourier Transform becomes a criterion for the flow patterns and the mean local void fraction profile is a highly function of the flow patterns.

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Three-dimensional numerical simulation of nonisothermal coextrusion process with generalized Newtonian fluids

  • Sunwoo, Ki-Byung;Park, Seung-Joon;Lee, Seong-Jae;Ahn, Kyung-Hyun;Lee, Seung-Jong
    • Korea-Australia Rheology Journal
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    • v.12 no.3_4
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    • pp.165-173
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    • 2000
  • Three-dimensional numerical simulation of isothermal/nonisothermal coextrusion process of two immiscible polymers through a rectangular channel has been done using the finite element method. The encapsulation phenomenon with the less viscous layer encapsulating the more viscous layer was investigated with the generalized Newtonian fluids. The interface position around the symmetric plane obtained by numerical simulation nearly coincided with the one observed in experiments, but the degree of encapsulation was less than the one observed experimentally. Open boundary condition method was found to be applied to the simulation of nonisothermal coextrusion process, however, the results are not far from those using the fully developed boundary condition, because the temperature development along the downstream direction is very slow in the case of convection dominated flow. When the inlet velocity is increased, the interface profile does not change in isothermal flow, while it moves upward in nonisothermal situation. The degree of encapsulation decreases along the downstream direction in nonisothermal flow. When the inlet temperature increases compared to the wall temperature, the outlet interface moves downward and the degree of encapsulation increases. The difference of degree of encapsulation between the simulation and the experiments seems to arise from the viscoelastic effect of the materials. It was concluded that the nonisothermal effect alone does not explain the complex coextrusion process and the viscoelastic effect needs to be considered.

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Development of Hybrid/Dual Swirl Jet Combustor for a MGT (Part II: Numerical Study on Isothermal Flow) (마이크로 가스터빈용 하이브리드/이중 선회제트 연소기 개발 (Part II: 비반응 유동에 관한 수치해석))

  • Mun, Sun-Yeo;Hwang, Cheol-Hong;Lee, Kee-Man
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.5
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    • pp.70-79
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    • 2013
  • The isothermal flow structure and mixing characteristics of a hybrid/dual swirl jet combustor for micro-gas turbine (MGT) were numerically investigated. Location of pilot burner, swirl angle and direction were varied as main parameters with the identical thermal load. As a result, the variations in location of pilot nozzle, swirl angle and direction resulted in the significant change in turbulent flow field near burner exit, in particular, center toroidal recirculation zone (CTRZ) as well as turbulent intensity, and thus the flame stability and emission performance might be significantly changed. With the comparison of experimental results, the case of swirl angle $45^{\circ}$ and co-swirl flow including optimum location of pilot burner were chosen in terms of the flame stability and emissions for the development of hybrid/dual swirl jet combustor.