• Title/Summary/Keyword: isolated transformer

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Analysis and Implementation of LC Series Resonant Converter with Secondary Side Clamp Diodes under DCM Operation for High Step-Up Applications

  • Jia, Pengyu;Yuan, Yiqin
    • Journal of Power Electronics
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    • v.19 no.2
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    • pp.363-379
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    • 2019
  • Resonant converters have attracted a lot of attention because of their high efficiency due to the soft-switching performance. An isolated high step-up converter with secondary-side resonant loops is proposed and analyzed in this paper. By placing the resonant loops on the secondary side, the current stress for the resonant capacitors is greatly reduced. The power loss caused by the equivalent series resistance of the resonant capacitor is also decreased. Clamp diodes in parallel with the resonant capacitors ensure a unique discontinuous current mode in the converter. Under this mode, the active switches can realize soft-switching during both turn-on and turn-off transitions. Meanwhile, the reverse-recovery problems of diodes are also alleviated by the leakage inductor. The converter is essentially a step-up converter. Therefore, it is helpful for decreasing the transformer turn-ratio when it is applied as a high step-up converter. The steady-state operation principle is analyzed in detail and design considerations are presented in this paper. Theoretical conclusions are verified by experimental results obtained from a 500W prototype with a 35V-42V input and a 400V output.

Phase-Shifted Full-Bridge Converter for Welding Power Supply Capable of Using 220 V, 440 V 3-Phase Grid Voltages (220V, 440V 3상 계통전압 혼용이 가능한 용접 전원장치용 위상천이 풀브리지 컨버터)

  • Yun, Duk-Hyeon;Lee, Woo-Seok;Lee, Jun-Young;Lee, Il-Oun
    • The Transactions of the Korean Institute of Power Electronics
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    • v.26 no.5
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    • pp.372-375
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    • 2021
  • A three-leg inverter-type isolated DC-DC Converter that can use 220 and 440 V grid input voltages is introduced. The secondary circuit structure of the proposed topology is center-tap, which is the same as the conventional phase-shifted full-bridge converter. However, the primary circuit structure is composed of a three-leg inverter structure and a transformer, in which two primary windings are connected in series. The proposed circuit structure has a wider input voltage range than the conventional phase-shifted full-bridge converter, and the circulating-current on the primary-side is reduced. In addition, the voltage stress at the secondary rectifier is greatly improved, and high efficiency can be achieved at a high input voltage by removing the snubber circuit added to the conventional converter. Prototype converters with input DC of 311 V, output of 622 V, and 50 V and 6 kW class specifications were designed and manufactured to verify the validity of the proposed topology; the experimental results are presented.

A Study on OBC Integrated 1.5kW LDC Converter for Electric Vehicle. (전기자동차용 OBC 일체형 1.5kW급 LDC 컨버터에 대한 연구)

  • Kim, Hyung-Sik;Jeon, Joon-Hyeok;Kim, Hee-Jun;Ahn, Joon-Seon
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.12 no.4
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    • pp.456-465
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    • 2019
  • PHEV(Plug in Hybrid Electric Vehicle) and BEV(Battery Electric Vehicle) equip high voltage batteries to drive motor and vehicle electric system. Those vehicle require OBC(On-Board Charger) for charging batteries and LDC(Low DC/DC Converter) for converting from high voltage to low voltage. Since the charger and the converter actually separate each other in electrical vehicles, there is a margin to reduce the vehicle weight and area of installation by integration two systems. This paper studies a 1.5kW LDC converter that can be integrated into an OBC using an isolated current-fed converter by simplifying the design of LDC transformers. The proposed LDC can control the final output voltage of the LDC by using a fixed arbitrary output voltage of the bidirectional buck-boost converter, so that Compared to the existing OBC-LDC integrated system, it has the advantage of simplifying the transformer design considering the battery voltage range, converter duty ratio and OBC output turn ratio. Prototype of the proposed LDC was made to confirm normal operation at 200V ~ 400V input voltage and maximum efficiency of 91.885% was achieved at rated load condition. In addition, the OBC-LDC integrated system achieved a volume of about 6.51L and reduced the space by 15.6% compared to the existing independent system.

Drive Circuit of 4-Level Inverter for 42V Power System

  • Park, Yong-Won;Sul, Seung-Ki
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.11B no.3
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    • pp.112-118
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    • 2001
  • In the near future, the voltage of power system for passenger vehicle will be changed to 42V from existing 14V./ Because of increasing power and voltage ratings used in the vehicle the motor drive system has high switching dv/dt and it generates electromagnetic interference (EMI) To solve these problems multi-level inverter system may be used The feature of multi-level inverter is the output voltage to be synthesized from several levels of voltage Because of this feature high switching dv/dt and EMI can be reduced in the multi-level inverter system But as the number of level is increased manufacturing cost is getting expensive and system size is getting large. Because of these disadvantages the application of multi-level inverter has been restricted only to high power drives. The method to reduce manufacturing cost and system size is to integrate circuit of multi-level inverter into a few chips But isolated power supply and signal isolation circuit using transformer or opto-coupler for drive circuit are obstacles to implement the integrated circuit (IC) In this paper a drive circuit of 4-level inverter suitable for integration to hybrid or one chip is proposed In the proposed drive circuit DC link voltage is used directly as the power source of each gate drive circuit NPN transistors and PNP transistors are used to isolate to transfer the control signals. So the proposed drive circuit needs no transformers and opto-couplers for electrical isolation of drive circuit and is constructed only using components to be implemented on a silicon wafer With th e proposed drive circuit 4- level inverter system will be possible to be implemented through integrated circuit technology Using the proposed drive circuit 4- level inverter system is constructed and the validity and characteristics of the proposed drive circuit are proved through the experiments.

High-Efficiency & Cost-Effective Multi-Output LLC Resonant Converter using Single Transformer (단일 변압기를 이용한 고효율.저가격형 다중출력 LLC 공진형 컨버터)

  • Cho, Sang-Ho;Yoon, Jong-Kyu;Roh, Chung-Wook;Hong, Sung-Soo;Kim, Jong-Hae;Lee, Hyo-Bum;Han, Sang-Kyu
    • The Transactions of the Korean Institute of Power Electronics
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    • v.13 no.6
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    • pp.439-446
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    • 2008
  • The medium power system for the recent electronic products that can perform the multi-function requires various multi-output, high-efficiency and low cost characteristics. To cope with these critical issues, a new high-efficiency and cost-effective multi-output LLC resonant converter is proposed in this paper. The proposed converter requires only 1 power switch instead of the bulky and expensive non-isolated DC/DC converter. Therefore, it features a simple structure, lower cost and high-efficiency. Especially, since the proposed converter can ensure the ZVS or ZCS of all power switches, it has very desirable advantages such as more improved EMI characteristics and reduced switching losses. Finally, to confirm the operation, validity, and features of the proposed circuit, experimental results from a SMPS prototype for 42" FHD PDP TV are presented.

Operating Frequency Design for Stable Initial Operation of Loosely Coupled Resonant DAB Converter (Loosely Coupled Resonant DAB 컨버터의 안정적인 초기 구동을 위한 동작 주파수 설계)

  • Baek, Seung-Hyuk;Kim, Sungmin;Lee, Jaehong;Lee, Seung-Hwan
    • The Transactions of the Korean Institute of Power Electronics
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    • v.26 no.6
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    • pp.437-445
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    • 2021
  • This paper proposes an operating frequency design method that limits the voltage applied to aload-side converter during the initial operation of a loosely coupled resonant dual-active bridge (LCR-DAB) converter and an initial operating strategy that applies it. The LCR-DAB converter uses two wireless power transfer coils instead of the high-frequency transformer of the general DAB converter. The wireless power coil has a physical distance of several tens of millimeter or more between the two coils; thus, the LCR-DAB converter is a bidirectional isolated power conversion system that can easily achieve high insulation performance. However, for the initial operation of the LCR-DAB, if the power-side converter is operated at the resonance frequency while the load-side converter is not operating, then a very high voltage due to resonance is applied to the load-side converter, thereby causing damage to the converter. Therefore, a method that can stably charge the DC link voltage of the secondary-side converter during the initial operation is needed. This paper proposes a method to initially charge the secondary-side DC link by operating the primary-side converter at a frequency with limited voltage gain rather than at a steady-state operating frequency. The validity of the proposed frequency design method and initial operating sequence is verified through simulation and experimentation of the 1 KW LCR-DAB converter.