• 제목/요약/키워드: inventory Replenishment Policy

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Applying Genetic Algorithm for Can-Order Policies in the Joint Replenishment Problem

  • Nagasawa, Keisuke;Irohara, Takashi;Matoba, Yosuke;Liu, Shuling
    • Industrial Engineering and Management Systems
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    • 제14권1호
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    • pp.1-10
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    • 2015
  • In this paper, we consider multi-item inventory management. When managing a multi-item inventory, we coordinate replenishment orders of items supplied by the same supplier. The associated problem is called the joint replenishment problem (JRP). One often-used approach to the JRP is to apply a can-order policy. Under a can-order policy, some items are re-ordered when their inventory level drops to or below their re-order level, and any other item with an inventory level at or below its can-order level can be included in this order. In the present paper, we propose a method for finding the optimal parameter of a can-order policy, the can-order level, for each item in a lost-sales model. The main objectives in our model are minimizing the number of ordering, inventory, and shortage (i.e., lost-sales) respectively, compared with the conventional JRP, in which the objective is to minimize total cost. In order to solve this multi-objective optimization problem, we apply a genetic algorithm. In a numerical experiment using actual shipment data, we simulate the proposed model and compare the results with those of other methods.

스무딩된 주문 정책이 공급사슬의 성과지표에 미치는 영향 (Impact of Smoothed Replenishment Ordering Policy on the Performance Measures in Supply Chain)

  • 조면식
    • 한국시뮬레이션학회논문지
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    • 제20권2호
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    • pp.19-27
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    • 2011
  • 본 연구에서는 스무딩된 주문정책이 리드타임, 만족율, 재고비용에 미치는 영향을 연구한다. 이를 위해 스무딩된 order up to 주문정책을 사용하는 하류업체와 make to order 방식을 사용하는 상류업체로 구성된 공급사슬을 사용한다. 스무딩을 하면 리드타임이 예상하는 바와 같이 감소된다. 그러나 스무딩에 의해 하류업체에서의 만족율이 감소하며 재고비용이 증가된다. 한편 상류업체 제조시간의 분산이 평균 제조시간보다 만족율 및 재고비용에 미치는 영향이 더 크므로, 상류업체 제조시간의 변동성을 최소화해야 한다.

공급자 주도의 동적 재고 통제와 정보 공유의 수혜적 효과 분석에 대한 연구 (Dynamic Supplier-Managed Inventory Control and the Beneficial Effect of Information Sharing)

  • 김은갑;박찬권;신기태
    • 한국경영과학회지
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    • 제29권3호
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    • pp.63-78
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    • 2004
  • This paper deals with a supplier-managed inventory(SMI) control for a two-echelon supply chain model with a service facility and a single supplier. The service facility is allocated to customers and provides a service using items of inventory that are purchased from the supplier, Assuming that the supplier knows the information of customer queue length as well as inventory position in the service facility at the time when it makes a replenishment decision, we identify an optimal replenishment policy which minimizes the total supply chain costs by reflecting these information into the replenishment decision. Numerical analysis demonstrates that the SMI strategy can be more cost-effective when the information of both customer queue length and inventory position is shared than when the information of inventory position only is shared.

재고보충주기의 조정을 통한 다단계 재고시스템의 경제성 평가 (Estimation of Economical Efficiency in Multi-Echelon Inventory System through Coordination of Inventory Replenishment Period)

  • 김명훈;김병곤
    • 한국정보기술응용학회:학술대회논문집
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    • 한국정보기술응용학회 2007년도 춘계학술대회
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    • pp.198-208
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    • 2007
  • Recently business enterprises have forced to face in fierce competition in today's global markets due to the short life cycles of products and the higher expectation of customers. Together with continuing advances in communications and transportation technologies, these environments have motivated the continuous evolution of the supply chain and the management techniques. This paper consider three-echelon inventory system which consist of one manufacturer, one distributor and N retailers for a single product under assumption of constant demand. This paper propose the inventory replenishment period using heuristic method and order policy through coordination of inventory replenishment period. The simulation results show that decrease the total cost of the three-echelon inventory system.

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두 계층 공급사슬 모형에서 발주정책에 대한 수요 변동성 영향 (Demand Variability Impact on the Replenishment Policy in a Two-Echelon Supply Chain Model)

  • 김은갑
    • 한국경영과학회지
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    • 제29권3호
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    • pp.111-127
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    • 2004
  • We consider a supply chain model with a make-to-order production facility and a single supplier. The model we treat here is a special case of a two-echelon inventory model. Unlike classical two-echelon systems, the demand process at the supplier is affected by production process at the production facility as well as customer order arrival process. In this paper, we address that how the demand variability impacts on the optimal replenishment policy. To this end, we incorporate Erlang and phase-type demand distributions into the model. Formulating the model as a Markov decision problem, we investigate the structure of the optimal replenishment policy. We also implement a sensitivity analysis on the optimal policy and establish its monotonicity with respect to system cost parameters.

ARIMA 수요자정을 고려한 장기보충계약 (A Long-term Replenishment Contract for the ARIMA Demand Process)

  • 김종수;정봉룡
    • 한국산업경영시스템학회:학술대회논문집
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    • 한국산업경영시스템학회 2002년도 춘계학술대회
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    • pp.343-348
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    • 2002
  • We are concerned with a long-term replenishment contract for the ARIMA demand process in a supply chain. The chain is composed of one supplier, one buyer and consumers for a product. The replenishment contract is based upon the well-known (s, Q) policy but allows us to contract future replenishments at a time with a price discount. Due to the larger forecast error of future demand, the buyer should keep a higher level of safety stock to provide the same level of service as the usual (s, Q) policy. However, the buyer can reduce his purchase cost by ordering a larger quantity at a discounted price. Hence, there exists a trade-off between the price discount and the inventory holding cost. For the ARIMA demand process, we present a model for the contract and an algorithm to find the number of the future replenishments. Numerical experiments show that the proposed algorithm is efficient and accurate.

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구매비용할인을 고려한 다회보충계약 (Multiple Replenishment Contract with Purchase Price Discount)

  • 정봉룡;김종수
    • 대한산업공학회지
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    • 제27권4호
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    • pp.345-351
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    • 2001
  • We are concerned with a multiple replenishment contract with a purchase price discount in a supply chain. The chain is composed of one supplier, one buyer and consumers for a product. The replenishment contract is based upon the well-known (s, Q) policy but allows contracting several firmed orders at a time with a price discount. Due to a larger forecast error of the future demand, the buyer should keep a higher level of safety stock to provide the same level of service of the usual (s, Q) policy but can reduce his purchase cost by placing larger quantity. Thus there exists a trade-off between the price discount and inventory holding cost. We present a model for the contract and an algorithm to find the optimum number of the firmed orders. Computer experiments show that the algorithm finds the global optimum solution very fast.

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수직적으로 통합된 공급사슬을 위한 최적 재고 정책의 민감도 분석 (A Sensitivity Analysis of the Optimal Inventory Control for a Vertically Integrated Supply Chain)

  • 김은갑
    • 대한산업공학회지
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    • 제30권3호
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    • pp.197-204
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    • 2004
  • This paper deals with a supply chain with a company and its contractor that produces products by the OEM contract with the company. The supply chain of interest has two distinct features. First, the company is the supplier of raw material required in the production at the contractor. Second, the company and its contractor make a delivery shipment arrangement that the replenishment lead time is determined depending on demand process. We show that the optimal inventory policy is monotonically changed as either the replenishment setup cost or inventory holding cost becomes increased or decreased. We also present asymptotic properties of the optimal inventory policy when either the number of outstanding customer orders or the inventory level becomes very large.

최소공급량 정책을 위한 추후조달 롯사이징 문제 (A Dynamic Lot-Sizing Problem with Backlogging for Minimum Replenishment Policy)

  • 황학진
    • 대한산업공학회지
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    • 제36권1호
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    • pp.7-12
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    • 2010
  • This paper considers a dynamic lot-sizing problem with backlogging under a minimum replenishment policy. For general concave production costs, we propose an O($T^5$) dynamic programming algorithm. If speculative motive is not allowed, in this case, a more efficient O($T^4$) algorithm is developed.

Order-level Inventory Policy with Two Suppliers

  • Hwang, H.;Ko, C.S.
    • 대한산업공학회지
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    • 제11권1호
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    • pp.41-49
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    • 1985
  • This paper studies the two supplier inventory system in which order-level inventory policy with constant leadtimes is adopted. An optimal ordering policy to achieve the expected minimum total inventory cost is found by utilizing the concepts of the equivalence relation. Sensitivity analysis of the system parameters, the replenishment cost and the unit price, is done through a numerical example.

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