• 제목/요약/키워드: internal defect

검색결과 436건 처리시간 0.028초

곡관의 손상압력에 미치는 내부 감육결함의 영향 평가 (An Evaluation of the Effect of Internal Thinning Defect on the Failure Pressure of Elbow)

  • 김진원;김태순;박치용
    • 한국안전학회지
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    • 제18권4호
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    • pp.28-34
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    • 2003
  • In the present study, three-dimensional finite element analysis was performed to investigate the effects of internal wall thinning defect on the failure pressure of elbow in the piping system and to develop the failure pressure evaluation model. From the results of finite element analysis, the failure pressure was derived by employing local stress criteria, and the effects of thinning location, bend radius, and defect geometry on the failure pressure of internally wall thinned elbow were investigated. Also, based on these investigations and previous model developed to estimate the failure pressure of elbow with an external pitting defect, the failure pressure evaluation model to be applicable to the elbow containing an internal thinning defect was proposed and compared with the results of finite element analysis. The failure pressure calculated by the model agreed well with the results of finite element analysis.

레이저 계측을 이용한 곡관 감육부의 변형 해석 (Deformation Analysis of Wall Thinning Pipe by Using Laser Measurement)

  • 김경석;정현철;정성욱;곽애호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.27-28
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    • 2006
  • This study performs to investigate deformation of wall thinning pipe and to find out the position of the internal thinning defect by shearography. Shearography is one of optical methods those have applied to nondestructive testing (NDT) and the strain/stress analysis. This technique has the merit of the directly measuring the first derivative of displacement, sensitivity of which can be adjusted by the handling of optical component in interferometer. In this paper, we tested carbon steel pipe locally wall thinned and loaded internal pressure and developed the nondestructive out-of-plane deformation analysis technique fur internal thinning defect of elbow by shearography. From the results, it was confirmed that this technique is proper to the practical application on the pipe line system with internal defect.

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레이저 전단 간섭계를 이용한 압력용기의 내부 결함 평가 (The Evaluation of Thin Pressure Vessel′s Internal Defects by Laser Shearography)

  • 장경영;장석원;현민관
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.929-933
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    • 2003
  • Internal defects of thin pressure vessel used in the power plants or the chemical plants may be created and grow due to corrosion or creep fatigue to reduce the strength and cause critical failure during operation. Therefore it is very important to detect this defect at the early stage. For this purpose, non-destructive, non-contact and highly sensitive method should be considered for on-line application. In this paper, a laser shearographic interferometer is applied to inspect circular defects and notch defects existed inside of thin pressure vessel under the presence of pressure up to 3 times of atmospheric pressure. The influences of the defect shape and size as well as the internal pressure to the characteristic pattern in the shearography fringe are investigated, and the quantitative evaluation of the defect size is tried. Also the experimental results are compared with the destructive test results to show the applicability of this method to the quantitative evaluation of internal defects in the thin pressure vessel.

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이중 리브를 가진 냉간 압출품의 내.외부 결함 방지를 위한 공정 설계 (Process Design to Prevent Internal & External Defects of Cold Extruded Products with Double Ribs)

  • 김동진;김병민
    • 소성∙가공
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    • 제8권6호
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    • pp.612-619
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    • 1999
  • Internal and external defects of an inner pulley for automobile air conditioner are investigated in this study. Inner pulley is a part of compressor clutch assembly of automobile air conditioner. In cold forging of inner pulley, the design requirement are to keep the same height of the inner rib and outer one and to make uniform distribution of hardness in the forged product. At the end of the forging of inner pulley, the piping defect as an external defect begins to form at the back center of the billet. The internal crack as an internal defect also occur at the adiabatic shear band which usually has maximum ductile fracture value. It is important to predict when the internal and external defects occur during the deformation process, in order to minimize the amount of discard that is generated. The finite element simulations are applied to analyze the defects. The validity of the computational results are examined by experiments. These computational results are in good agreement with the experimental ones.

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자동 초점 기법을 이용한 유리 내부 결함 검출 (The Detection of the Internal Defect in the Glass Using Auto Focusing Method)

  • 지용우;장경영;정지화;김석준
    • 대한기계학회논문집A
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    • 제28권7호
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    • pp.1047-1054
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    • 2004
  • Internal defects in the glass, like-as micro-voids, micro-cracks, or inclusions, easily cause the failure when the glass is exposed to the shock or the thermal variation. In order to produce the highly reliable glass product, the precision inspection of the defect in the glass is required. For this purpose, this paper proposes a machine vision technique based on the auto-focusing method, which searches the defect and measures the location under the fact that the edge image of defect must be the most clear when the focal plane of CCD camera is coincided with the defect. As for the search index, the gradient indicator is presented. The basic principles are verified through the simulations for the computer-generated defect images, where the affects of defect shape, gray level of background, and the brightness of the defect image are also analyzed. Finally, experimental results for actual glass specimens are shown to confirm the applicability of this method to the actual field.

레이저 스페클 전단간섭법을 이용한 압력용기 내부결함의 측정 가능한 결함 크기의 평가 (Evaluation of Detectable Defect Size for Inner Defect of Pressure Vessel Using Laser Speckle Shearing Interferometry)

  • 김경석;선상우;최태호;강찬근;나만균;정현철
    • 비파괴검사학회지
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    • 제34권2호
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    • pp.135-140
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    • 2014
  • 최근 압력용기가 다양한 산업분야에서 사용되고 있다. 압력용기의 내부 또는 외부에 결함이 발생하면 대형 사고를 유발하게 된다. 압력용기의 외부에 발생하는 결함은 육안검사를 통해 어느 정도 해결이 가능하지만, 압력용기 내부에 발생하는 결함은 육안검사로는 측정하기 어렵다. 이러한 형태의 결함을 측정하기 위해서는 비파괴검사가 적합하다. 전단간섭법은 광계측을 이용한 비파괴검사법 중 하나이며, 비접촉식으로 전체 측정영역에 대해 실시간으로 한 번의 실험을 통해 결함을 측정할 수 있다는 장점을 지니고 있다. 본 논문에서는 레이저 스페클 전단간섭법을 이용하여 측정할 수 있는 압력용기의 내부에 존재하는 결함 크기를 평가하였다. ASTM A53 Gr.B 재질로 제작된 압력용기 시험편 내부에 인위적인 결함을 가공하고 공압을 이용하여 압력용기에 내압을 가하여 결함을 측정하였다. 실험을 통해 0.2 MPa의 압력차에서도 압력용기의 원래 두께의 25 %의 깊이로 발생한 결함까지는 측정 가능함을 확인하였다.

유중가스분석을 통한 변압기 내부결함 분석 (Internal Defect Analysis of Transformers using DGA)

  • 김성환;박태식
    • 전기전자학회논문지
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    • 제24권1호
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    • pp.354-359
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    • 2020
  • 전력용 변압기의 결함을 검출하고, 고장을 예방하기 위해 유중가스분석 방법이 정기적으로 수행되고 있다. 유중가스분석방법에 의해 변압기 내부의 과열 또는 방전 현상의 발생은 확인할 수 있지만 결함 부위는 내부점검에 의하여 판별하여야 한다. 하지만, 권선 또는 철심 결함은 내부점검으로 확인할 수 없어 DGA만으로는 조치방안을 수립하기가 불가능하다. 본 논문에서는 변압기 내부점검 보고서를 바탕으로 내부 결함 모드를 분석하여 제시하고, DGA에 의한 판별법을 고려하여 내부 결함을 예측할 수 있도록 하였다.

냉간 압출된 유성기어의 내부결함 방지 (Prevention of Internal Defects of Cold Extruded Planetary Gears)

  • 이정환;최종웅;이영선;최상호
    • 한국정밀공학회지
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    • 제16권12호
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    • pp.168-173
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    • 1999
  • It is investigated that internal defect of planetary gear which consists of two gears with different number of teeth on both side. The internal defect, central burst, begin to form at the place of adiabatic shear band which usually has maximum ductile fracture value during the forming operation, forward and backward extrusion. It makes the plastic forming of planetary gear difficult. The prediction of defect to minimize the cost to produce the planetary gear. The finite element simulation code DEFORM is applied to analyze the defects. In the analysis, the toothed gears are assumed as axisymmetric cylinders whose diameters are equal to those of pitch circles of the each gears. Experiments were carried out with the SCM415 alloy steel as billet material and AIDA 630-ton knuckle-joint press. The calculated results and experimental inspections are compared to design a die and blank without defects and the results are useful to predict the internal defect.

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Organification장애(障碍)에 의한 선천성(先天性) 갑상선기능저하증(甲狀線機能低下症)과 $H\"{u}rthle$ 세포선종(細胞線腫)이 병발(竝發)된 1예(例) (A Case of Congenital Hypothyroidism Due to Organification Defect Associated with Huerthle Cell Adenoma)

  • 김병태;이기상;정순일;김삼용;조경빈;조보연;고창순
    • 대한핵의학회지
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    • 제15권1호
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    • pp.37-43
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    • 1981
  • Congenital hypothyroidism due to organification defect was first reported by Haddad and Sidbury in 1959. The organification defect is easily proved by perchlorate discharge test. We experienced a patient who had large goiter, growth and mental retardation, and revealed positive reponse to perchlorate discharges test, and the surgical biopsied specimen showed Huerthle cell adenoma, which was probably due to chronic stimulation of thyroid stimulating hormone, or coexisted incidentally. Described here a case of congenital hypothyroidism due to organification defect associated with Huerthle cell adenoma, with review of some literatures.

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다구치 실험계획법을 이용한 임펠러 블레이드 다이캐스팅의 내부 결함 최소화 (Internal Defect Minimization of Die Cast Impeller Blade Using Taguchi's Design of Experiment)

  • 김대용;추인호;이영선;김상우
    • 소성∙가공
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    • 제19권3호
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    • pp.173-178
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    • 2010
  • A die cast impeller blade has been developed in the effort on cost reduction in marine equipment industry. The purpose of this work is to optimize the die casting process using Taguchi's design of experiment for minimizing the internal defect of the die cast impeller blade. The experiments were preformed using the numerical simulation based on the L18 orthogonal array. As a results, the internal defect size of the die cast impeller blade for optimal design was controlled less than 1mm.