• Title/Summary/Keyword: inspection.calibration

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An Algorithm for Adjusting Inserting Position and Traveling Direction of a Go-No Gauge Inspecting Eggcrate Assemblies (에그크레이트 검사를 위한 Go-No 게이지의 삽입위치 및 이동방향 보정 알고리즘)

  • 이문규;김채수
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.2
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    • pp.152-158
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    • 2003
  • A machine-vision guided inspection system with go-no gauges for inspecting eggcrate assemblies in steam generators is considered. To locate the gauge at the right place, periodic corrective actions for its position and traveling direction are required. We present a machine vision algorithm for determining inserting position and traveling direction of the go-no gauge. The overall procedure of the algorithm is composed of camera calibration, eggcrate image preprocessing, grid-height adjustment, intersection point estimation between two intersecting grids, and adjustment of position and traveling direction of the gauge. The intersection point estimation is performed by using linear regression with a constraint. A test with a real eggcrate specimen shows the feasibility of the algorithm.

Development of 3-dimensional measuring robot cell (3차원 측정 로보트 셀 개발)

  • Park, Kang;Cho, Koung-Rae;Shin, Hyun-Oh;Kim, Mun-Sang
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.1139-1143
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    • 1991
  • Using industrial robots and sensors, we developed an inline car body inspection system which proposes high flexibility and sufficient accuracy. Car Body Inspection(CBI) cell consists of two industrial robots, two corresponding carriages, camera vision system, a process computer with multi-tasking ability and several LDS's. As industrial robots guarantee sufficient repeatabilities, the CBI cell adopts the concept of relative measurement instead of that of absolute measurement. By comparing the actual measured data with reference data, the dimensional errors of the corresponding points can be calculated. The length of the robot arms changes according to ambient temperature and it affects the measuring accuracy. To compensate this error, a robot arm calibration process was realized. By measuring a reference jig, the differential changes of the robot arms due to temperature fluctuation can be calculated and compensated.

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SIF Calibration of Iosipescu Beam Using Stiffness Derivative Method (강성 미분법을 이용한 Iosipescu Beam의 강도계수 분석)

  • Heo, Gwang-Hee;Yoon, Il-Ro
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.1 no.2
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    • pp.95-105
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    • 1997
  • Iosipescu Beam은 혼합 모드의 파괴 거동에 관하여 자주 이용되고 있는 보 중에 하나이다. 이 연구의 주요 목적은 Iosipescu 보의 모드 II 파괴계수(SIF)를 수치적 실험을 통하여 결정하는데 있다. 이 특별한 연구의 목적에 맞게 강도계수를 구하기 위하여 강성도법이 유도되고, 다양한 종류의 Iosipescu 보의 분석이 이루어진다. 수치적 실험을 위해 요구되어지는 정해를 얻기 위한 기술이 논의된다. 또한 이 수치 실험을 위하여 필요로 되어지는 Mesh의 기준과 요구되어지는 정해도를 위한 수렴 테스트를 실시한다. 약 500 개의 데이터 세트가 분석되어 결과가 이용하기 쉬운 약산식으로 유도되었다.

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Analysis for the Problem and Improvement of Maintenance Monitoring in Subway Tunnel (지하철 터널에서 유지관리계측의 문제점 분석 및 개선방안)

  • Woo, Jong-Tae;Kim, Jong-Soo;Lee, Song
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.5 no.4
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    • pp.161-167
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    • 2001
  • By means of analyzing the problems in monitoring plan, design, installation, operation based on maintenance monitoring system installed in subway tunnel section, the improved methods of were proposed for applying to subway monitoring maintenance effectively in the future. The choice of the better monitoring system, the operating method of monitoring system, the confidence and continuity of maintenance monitoring, the performance of responsible monitoring supervision in the phase of the planning of monitoring and design were proposed. The problem and developed plan in the different monitoring systems, the calibration and correction of monitoring system, the analysis for the results and plan for maintenance in the phase of installation of monitoring system and operation were also proposed.

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Inspection System of Electric Vehicle Battery Plate Using Image Processing (영상처리를 이용한 전기자동차 배터리 극판의 검사 시스템)

  • Shin, Dongwon;Jin, Byeong-Ju;Yoon, Jang-Kyu
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.7
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    • pp.718-723
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    • 2014
  • In this paper, we developed the inspection system of electric vehicle battery plate using image processing. Four cameras are used for acquiring the principal parts of the plate, and several steps of image processing for extracting significant dimensions of the plate such as widths and lengths. As a preceding step, calibration of four cameras is carried for compensating distorted images using dot-arrayed sheet. Coordinate systems for four cameras are defined where one coordinate system is assigned to the reference coordinate system to which the others are relatively described. Line information of the edge in the windowed image is extracted using elaborate edge-detection algorithm, and finally the intersection points between lines are extracted to calculate widths and lengths of the plate from which the error status of the battery plate is decided.

Development of Size Measurement and Inspection Algorithm for Autoclaves Lightweight Concrete Block by Image Processing (영상처리에 의한 경량기포 콘크리트 블록의 치수측정 및 불량경사 알고리즘 개발)

  • 김성훈;허경무
    • Journal of the Institute of Electronics Engineers of Korea CI
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    • v.40 no.4
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    • pp.206-213
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    • 2003
  • In this paper, we propose a design method of automatic thickness measurement and defect inspection system, which measures the thickness of the autoclaved lightweight concrete block and inspects the defect on a real-time basis. The image processing system was established with a CCD camera, an image grabber, and a personal computer without using assembled measurement equipment. For the realization of proposed algorithm, the preprocessing method that can be applied to overcome uneven lighting environment, threshold decision method, unit length decision method in uneven condition with rocking objects, and the curvature calibration method of camera using a constructed grid are developed. From the experimental results, we have found that the required measurement accuracy specification is sufficiently satisfied using our proposed method.

Inch-Worm Robot with Automatic Pipe Tracking Capability for the Feeder Pipe Inspection of a PHWR (중수형 원자로 급수 배관 검사용 자율 주행형 자벌레 로봇)

  • Choi, Chang-Hwan;Park, Byung-Suk;Jung, Hyun-Kyu;Jung, Seung-Ho
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.2
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    • pp.125-132
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    • 2008
  • This paper describes a mobile inspection robot with an automatic pipe tracking system for a feeder pipe inspection in a PHWR. The robot is composed of two inch worm mechanisms. One is for a longitudinal motion along a pipe, and the other is for a rotational motion in a circumferential direction to access all of the outer surfaces of a pipe. The proposed mechanism has a stable gripping capability and is easy to install. An automatic pipe tracking system is proposed based on machine vision techniques to make the mobile robot follow an exact outer circumference of a curved feeder pipe as closely as possible, which is one of the requirements of a thickness measurement system for a feeder pipe. The proposed sensing technique is analyzed to attain its feasibility and to develop a calibration method for an accurate measurement. A mobile robot and control system are developed, and the automatic pipe tracking system is tested in a mockup of a feeder pipe.

Development of Automatic Nut Inspection System using Image Processing (이미지 프로세싱을 이용한 자동 너트 검사 장비 개발)

  • Lee, Sang-Hak;Seo, Myong-Ho;Chung, Tae-Choong
    • The KIPS Transactions:PartA
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    • v.11A no.4
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    • pp.235-242
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    • 2004
  • When manufacturing information and communication device that consists of lots of part, it is important to improve the quality of the produced system by inspecting the system accurately and exclude the defected part. In case of LCD which is recently in a great demand, the inspection process of the nut which bonds the back frame to protect the LCD panel has to be done by human labor. It highly required an automatic inspection system which can inspect the nut without wasting human resources. In this paper, we describe the process of developing a system which automatically inspect the status of nuts inserted during the manufacturing of LCD. The nut inspection vision system developed measures the number of nut's spiral, the distance between pitches, the width of a pitch, and the inside diameter of nut. We have adopted lens with high magnifying power and calibration tool and intended to produce automatic lighting for maintaining a stable environment for a high precision system. We also developed the algorithms for analyzing the nut. We apply the system to real factory field and verify that it is better than the man power in terms of error rate.

Evaluation of HSPF Model Applicability for Runoff Estimation of 3 Sub-watershed in Namgang Dam Watershed (남강댐 상류 3개 소유역의 유출량 추정을 위한 HSPF 모형의 적용성 평가)

  • Kim, So Rae;Kim, Sang Min
    • Journal of Korean Society on Water Environment
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    • v.34 no.3
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    • pp.328-338
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    • 2018
  • The objective of this study was to evaluate the applicability of a HSPF (Hydrological Simulation Program-Fortran) model for runoff estimation in the Namgang dam watershed. Spatial data, such as watershed, stream, land use, and a digital elevation map, were used as input for the HSPF model, which was calibrated and validated using observed runoff data from 2004 to 2015 for three stations (Sancheong, Shinan, Changchon) in the study watershed. Parameters for runoff calibration were selected based on the user's manual and references, and parameter calibration was done by trial and error. The $R^2$ (determination coefficient), RMSE (root-mean-square error), NSE (Nash-Sutcliffe efficiency coefficient), and RMAE (relative mean absolute error) were used to evaluate the model's performance. Calibration and validation results showed that annual mean runoff was within a ${\pm}5%$ error in Sancheong and Shinan, whereas there was a14% error in Changchon. The model performance criteria for calibration and validation showed that $R^2$ ranged from 0.80 to 0.92, RMSE was 2.33 to 2.39 mm/day, NSE was 0.71 to 0.85, and RMAE was 0.37 to 0.57 mm/day for daily runoff. Visual inspection showed that the simulated daily flow, monthly flow, and flow exceedance graph agreed well with observations for the Sancheong and Shinan stations, whereas the simulated flow was higher than observed at the Changchon station.

Calibration System Development for Multi-Image (다면 영상을 위한 캘리브레이션 시스템 개발)

  • Han, Jung-Soo;Kim, Gui-Jung
    • Journal of Digital Convergence
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    • v.14 no.8
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    • pp.305-311
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    • 2016
  • If the automated image calibration system is performed in the position of non-experts, an expert will be required in every case inefficiently. But this requires an expert only when absolutely necessary. As well as the rapid system operation and efficient workforce can be managed. Image correction to perform projector inspection and management skills and to filter SW plug-in correction is that special theater system maintenance is not only managed efficiently, but also combined image analysis techniques can improve the technical perfection. This paper is to minimize the economic loss by developing a 10-bit High-depth and high-resolution $360^{\circ}$ projection image analysis technique and is to development of the special theater calibration system to effectively support quality.