• Title/Summary/Keyword: inspection line

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A Case Study on Electronic Part Inspection Based on Screening Variables (전자부품 검사에서 대용특성을 이용한 사례연구)

  • 이종설;윤원영
    • Journal of Korean Society for Quality Management
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    • v.29 no.3
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    • pp.124-137
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    • 2001
  • In general, it is very efficient and effective to use screening variables that are correlated with the performance variable in case that measuring the performance variable is impossible (destructive) or expensive. The general methodology for searching surrogate variables is regression analysis. This paper considers the inspection problem in CRT (Cathode Ray Tube) production line, in which the performance variable (dependent variable) is binary type and screening variables are continuous. The general regression with dummy variable, discriminant analysis and binary logistic regression are considered. The cost model is also formulated to determine economically inspection procedure with screening variables.

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An Automatic Inspection System Using Computer Vision (자동검사 시스템을 위한 컴퓨터 비젼의 연구)

  • Jang, Dong-Sik
    • IE interfaces
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    • v.4 no.2
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    • pp.43-51
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    • 1991
  • A line search method is developed to locate all the conerpoints of 2-dimensional polygon images for inspection purposes. This optimization-based method is used to approximate a 2-D curved object by a polygon. This scheme is also developed for inspection of objects in industrial environment. The inspection includes dimensional verification and pattern matching which compares a 2-D image of an object to a pattern image. The method proves to be computationally efficient and accurate for real time application.

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Development of Viscous Inspection Equipment by Moire Phenomenon for Flatron Panel Glass

  • Chung, Kyu-Chul
    • 한국정보디스플레이학회:학술대회논문집
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    • 2002.08a
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    • pp.118-121
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    • 2002
  • In this study, we describe the development of viscous inspection equipment for flatron panel glass by Moire phenomenon and propose a new idea to develop an automatic inspection system for viscous or cord defects. It is possible to detect string viscous more easily and the equipment is practically being applied in production line. After using this equipment, the ratio of defective from customer is dropped significantly.

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Measurements of Defects after Machining CFRP Holes Using High Speed Line Scan (고속 라인 스캔 방식을 이용한 CFRP 가공 홀 표면 및 내부 결함 검사)

  • Kim, Teaggyum;Kyung, Daesu;Son, Unchul;Park, Sun-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.6
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    • pp.459-467
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    • 2016
  • Using a line scan camera and a Galvano mirror, we constructed a high-speed line-scanning microscope that can generate 2D images ($8000{\times}8000pixels$) without any moving parts. The line scanner consists of a Galvano mirror and a cylindrical lens, which creates a line focus that sweeps over the sample. The measured resolutions in the x (perpendicular to line focus) and y (parallel to line focus) directions are both $2{\mu}m$, with a 2X scan lens and a 3X relay lens. This optical system is useful for measuring defects, such as spalling, chipping, delamination, etc., on the surface of carbon fiber reinforced plastic (CFRP) holes after machining in conjunction with adjustments in the angle of LED lighting. Defects on the inner wall of holes are measured by line confocal laser scanning. This confocal method will be useful for analyzing defects after CFRP machining and for fast 3D image reconstruction.

Development of Bolt Tap Shape Inspection System Using Computer Vision Technology (컴퓨터 비전 기술을 이용한 볼트 탭 형상 검사 시스템 개발)

  • Park, Yang-Jae
    • Journal of Digital Convergence
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    • v.16 no.3
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    • pp.303-309
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    • 2018
  • Computer vision technology is a component inspection to obtain a video image from the camera to the machine to perform the capabilities of the human eye with a field of artificial intelligence, and then analyzed by the algorithm to determine to determine the good and bad of production parts It is widely applied. Shape inspection method was used as how to identify the location of the start point and the end point of the search range, measure the height to the line scan method, in such a manner as to determine the presence or absence of the bolt tabs average brightness of the inspection area in a circular scan type value And the degree of similarity was calculated. The total time it takes to test in the test performance tests of two types of bolts tab enables test 300 min, and demonstrated the accuracy and efficiency of the inspection on the production line represented a complete inspection accuracy.

On-line visin system for transistor inspection (트랜지스터 검사용 온라인 비젼 시스템)

  • 노경완;전정희;김충원
    • Proceedings of the IEEK Conference
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    • 1998.06a
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    • pp.769-772
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    • 1998
  • This paper present an efficient techniques for visual inspection of taped electronic parts, suitable for real time implementation. The main environments of developed system are IBM-compatible personal computer, frame grabber, digital input-output board. It is connected to the programmable logic controller unit of the taping machine in real time. Using a queuing structure, operator or extractor machine can remove easily the defect one from production line. Also, we design a new illumination system for sacquring shape and subface features of object. Therefore, it redue pre-processing step and processing time.

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Development of Live-line Insulator Tester and Its Application to 154kV Power Lines - Part 1 : Tester Development (활선애자점검기의 개발 및 154kV 선로에의 적용 - 제1부 : 점검기 개발)

  • Lee, Jae-Kyung;Park, Joon-Young;Cho, Byung-Hak;Oh, Ki-Yong
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.59 no.1
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    • pp.83-88
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    • 2010
  • A new live-line insulator tester was developed to detect faulty insulators in 154kV power transmission lines. This paper is the first part of the two-part paper and deals with its tester development. The developed tester has the following characteristics. First, it automates parts of the insulator inspection process by using a sensor and an actuator, and secondly, it sustains its weight by itself, not by a lineman. Finally, it measures the insulation resistance of an insulator together with its distribution voltage to provide more information for its analysis and diagnosis. These leads to the improvement of its operation efficiency, measurement reliability and usability. Its effectiveness was validated by live-line field tests in actual power lines.

A study on the prediction method of the real fault distance using probability to the relay data of transmission line fault location (송전선로 거리표정치에 대한 실 고장거리의 확률적 예측방안)

  • Lee, Y.H.;Back, D.H.;Jang, S.H.
    • Proceedings of the KIEE Conference
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    • 2006.07a
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    • pp.10-11
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    • 2006
  • The fault location is obtained from the distance relay that detects the fault of the transmission line. In this time, transmission line crews track down the fault location and the reasons. However, because of having error at the fault location of the distance relay, there is a discordance between real and obtained fault location. As this reason, the inspection time for finding fault location can be longer. In this paper, we proposed the statistical (regression) analysis method based on each type of relay's the historical fault location data and the real fault distance data to improve the problems. With finding the regression equation based on the regression analysis, and putting the relay fault location into that equation, the real fault distance is calculated. As a result of the Prediction fault location, the inspection time of transmission line can be reduced.

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Automatic Visual Inspection System of Remocon using Camera (카메라를 이용한 리모컨 외관검사 자동화 시스템 구현)

  • Huh, Kyung-Moo;Kang, Su-Min;Park, Se-Hyuk
    • Journal of Institute of Control, Robotics and Systems
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    • v.13 no.11
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    • pp.1106-1111
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    • 2007
  • The visual inspection method that depends on human's eyes has some problem that a lot of variations happen in examination according to bodily, spiritual state of the checker. We automate remocon inspection process using CCD camera. Our developed inspection system can be used in any remocon production line without the user's big handling. Our inspection system was developed using PC, CCD Camera, Visual C++ for universal work place. The accuracy of proposed system was improved about 3.2[%] than the conventional pattern matching method and the processing time was decreased about 119[ms]. Also we showed that our inspection system is more robust to lighting circumstances.

A Clustering Algorithm for Path Planning of SMT Inspection Machines (SMT 검사기의 경로계획을 위한 클러스터링 알고리즘)

  • Kim, Hwa-Jung;Park, Tae-Hyoung
    • Journal of the Korean Institute of Intelligent Systems
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    • v.13 no.4
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    • pp.480-485
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    • 2003
  • We Propose a Path planning method to reduce the Inspection time of AOI (automatic optical inspection) machines in SMT (surface mount technology) in-line system. Inspection windows of board should be clustered to consider the FOV (field-of-view) of camera. The number of clusters is desirable to be minimized in order to reduce the overall inspection time. We newly propose a genetic algorithm to minimize the number of clusters for a given board. Comparative simulation results are presented to verify the usefulness of proposed algorithm.