• 제목/요약/키워드: inside surface friction

검색결과 58건 처리시간 0.02초

SEM 내부에 설치된 트라이보 시험기를 통한 금속 코팅의 실시간 마찰/마모 특성 분석 (Real Time Analysis of Friction/Wear Characteristics of Metal Coatings with a Tribo-tester Installed in an SEM)

  • 김해진;김대은;김창래
    • Tribology and Lubricants
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    • 제34권6호
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    • pp.318-324
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    • 2018
  • This study aims to visualize the friction and wear behaviors of metal coatings in real time. The main mechanism of wear is identified by observing all the processes in which wear occurs. The friction coefficients of the moments are monitored to confirm the relationship between the friction and wear characteristics of the coating. Thin Ag coatings, which are several hundred nanometers in thickness, are prepared by depositing Ag atoms on silicon substrates through a sputtering method. A pin-on-disk-type tribo-tester is installed inside a scanning electron microscope (SEM) to evaluate the friction and wear characteristics of the Ag coating. A fine diamond pin is brought into contact with the Ag coating surface, and a load of 20 mN is applied. The contact pressure is calculated to be approximately 15 GPa. The moments of wear caused by the sliding motion are visualized, and the changes in the friction characteristics according to each step of wear generation are monitored. The Ag coating can be confirmed to exhibit a wear phenomenon by gradually peeling off the surface of the coating on observing the friction and wear characteristics of the coating in real time inside the SEM. This can be explained by a typical plowing-type wear mechanism.

Location determining method of critical sliding surface of fillings in a karst cave of tunnel

  • Lin, P.;Li, S.C.;Xu, Z.H.;Huang, X.;Pang, D.D.;Wang, X.T.;Wang, J.
    • Geomechanics and Engineering
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    • 제16권4호
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    • pp.415-421
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    • 2018
  • A location determining method is proposed for critical sliding surface in the stability analysis of the filling materials in karst caves. First, a preliminary location of the sliding surface is determined based on simulation results which includes displacement contour and plastic zone. The sliding surface will locate on the bottom contact interface when the friction angle is relative small. However, a weakened contact interface always becomes the critical sliding surface no matter what the friction angle is. Then when the friction angle becomes larger, the critical sliding surface inside fillings can be determined by a parabola, the coefficient of which increases linearly with the friction angle under the same cohesion. Finally, the critical sliding surface approximately remains unchanged with friction angle. The influence of cohesion is similar to that of friction angle. Although affected by shape, size or position of the karst cave, the critical sliding surface mainly depends on both friction angle and cohesion. Thus, this method is always useful in determining the critical sliding surface.

고강도콘크리트의 고속펌핑을 위한 압송성평가 및 예측모델에 관한 연구 (Development of Evaluation and Prediction Model for Concrete High Speed Pumping)

  • 김형래;조호규;정웅택
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2012년도 춘계 학술논문 발표대회
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    • pp.201-203
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    • 2012
  • The establishment of the technology for evaluating friction resistance and pipe pressure and the relation of the fluid characteristics and pumpability of concrete is essential for the evaluation of concrete pumping performance for high speed construction of super-tall building. So, this study focuses on quantitative evaluation of concrete fluid characteristics and surface friction resistance under the change of concrete mix proportion and pumping condition. In this study, we measured the rheology of concrete and pipe pressure and surface friction characteristics when pumping. And, relations between the rheology characteristics of concrete and pumping performance was investigated by experiment. As the result of the experiment, high regression between the surface friction and pressure gradient was confirmed. And, prediction model to evaluate the friction resistance coefficient and pipe pressure reduction coefficient was suggested.

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수차용 봉수장치의 마찰.마모특성에 관한 실험적 연구 (Experimental Study on the Friction and Wear Characteristics of Contact Sealing Unit for a Water Turbine)

  • 김청균;신인철;임광현
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2006년도 추계학술대회
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    • pp.515-518
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    • 2006
  • This paper presents the friction and wear characteristics of contact type sealing unit for a water turbine of a small hydro-power generation, which Is to stop a leakage of a circulating water from a outside of an impeller to an inside of a rolling bearing. The surface wear strongly affect to the seal life of a mechanical face seal. In this study, the hardness of a stainless steel in which is a heat-treated is 892.8 in Vickers hardness and the hardness of silicone carbide of SiC is 714.1 in Vickers hardness. The surface hardness of a heat-treated stainless steel is 25% high compared with that of a ceramic material of SiC. The contact modes of rubbing surfaces aye a dry friction a water film friction and a mixed friction that is contaminated by a dust, silt and moistures, etc. These two factors of a contact rubbing modes and a material property are very important parameters on the tribological performance such as a friction and wear between a seal ring and a seal seat. The experimental result shows that the surface hardness of a seal material is very important on the friction coefficient and a wear volume. Thus, the results recommend higher hardness of a seal material, which may reduce a friction loss and increase a wear life of primary seal components

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FFT해석을 이용한 기하학적 접촉조건에 따른 마찰거동예측 (Prediction of Frictional behavior according to geometrical contact condition using FFT-based analysis)

  • 성인하;이형석;김대은
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제34회 추계학술대회 개최
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    • pp.13-18
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    • 2001
  • In this paper, FFT(Fast Fourier Transform) analysis of friction was suggested as a method to interpret the contact conditions. Micro-grooves with various dimensions were fabricated on the silicon surface to investigate the frictional behavior with respect to the change in geometrical contact condition. Frictional forces between micro-grooved surfaces and spheres modeled as surface asperities were measured using a micro-tribotester which was built inside a SEM(Scanning Electron Microscope). The experimental results show that the relative dimensions and distributions of contact asperities between two surfaces can be predicted by the power spectrum and the main frequency in FFT-based analysis of friction coefficient. Also, it was shown that the friction coefficient for multi-asperities was the result of the superposition of that for each asperity.

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마찰접촉조건에 따른 소수력 수차용 밀봉장치의 마찰.마멸특성 연구 (A Study on the Friction and Wear Characteristics of Contact Sealing Units for a Small Hydro-power Turbine Under Various Rubbing Conditions)

  • 김청균
    • Tribology and Lubricants
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    • 제22권6호
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    • pp.314-319
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    • 2006
  • In this paper, the friction and wear characteristics of contact type sealing unit far a water turbine have been presented. The sealing unit for a small hydropower generation is to stop a leakage of circulating water from an outside of an impeller to an inside of a rolling bearing. The friction heating between a seal ring and a seal seat may radically increase a surface temperature in which increase a power loss and wear on the rubbing surface. The surface wear strongly affect to the seal life of a mechanical face seal. In this study, the hardness of a stainless steel in which is a heat-treated is 892.8 in Victors hardness and the hardness of silicone carbide of SiC is 714.1 in Victors hardness. The surface hardness of a heat-treated stainless steel is 25% high compared with that of a ceramic material of SiC. The contact modes of rubbing surfaces are a dry friction, a water film friction and a mixed friction that is contaminated by a dust, silt, and moistures, etc. These two factors of a contact rubbing modes and a material property are very important parameters on the tribological performance such as a friction and wear between a seal ring and a seal seat in primary sealing unit. The experimental result shows that the surface hardness of a seal material is very important on the friction coefficient and a wear volume. Thus, the results recommend higher hardness of a seal material, which may reduce a friction loss and increase a wear life of primary seal components.

DLC와 PTFE표면코팅에 따른 자기유변유체의 마찰 마모 특성 (Friction and Wear Characteristics of Magneto-rheological Fluid Depend on Surface Coated by DLC and PTFE)

  • 장붕;이광희;이철희;최종명
    • Tribology and Lubricants
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    • 제31권2호
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    • pp.62-68
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    • 2015
  • A magnetorheological (MR) fluid is a smart material whose rheological behavior can be controlled by varying the parameters of the applied magnetic field. Because the damping force and shear force of an MR fluid can be controlled using a magnetic field, it is widely employed in many industrial applications, such as in vehicle vibration control, powertrains, high-precision grinding processes, valves, and seals. However, the characteristics of friction caused by iron particles inside the MR fluid need to be understood and improved so that it can be used in practical applications. Surface process technologies such as polytetrafluoroethylene (PTFE) coatings and diamond-like carbon (DLC) coatings are widely used to improve the surface friction properties. This study examines the friction characteristics of an MR fluid with different surface process technologies such as PTFE coatings and DLC coatings, by using a reciprocating friction tester. The coefficients of friction are in the following descending order: MR fluid without any coating, MR fluid with a DLC coating, and MR fluid with a PTFE coating. Scanning electron microscopy is used to observe the worn surfaces before and after the experiment. In addition, energy dispersive X-ray spectroscopy is used to analyze the chemical composition of the worn surface. Through a comparison of the results, the friction characteristics of the MR fluid based on the different coating technologies are analyzed.

유한요소법을 이용한 압축력으로 인한 균열 표면의 마찰접촉 해석 (Frictional Contact Analysis of the compression-Induced Crack Surfaces using the Finite element Method)

  • 김방원;이기수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.517-522
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    • 2000
  • When a body including a crack inside is subjected to the compressive forces, the crack is closed and sliding occurs on the crack surfaces. In this work, a subsurface crack subjected to a static or moving compressive load is analyzed with the finite element method considering friction on the crack surface. The friction on the crack surface is assumed to follow the Coulomb friction law. A numerical method based on the finite element method and iterative method is applied in this work. And the result is compared with the frictional contact of crack by ANSYS using contact 12 element. The numerical results of two methods are compared with the wellknown analytical solutions, and the accuracy of iterative method is checked..

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지반보강재로서 타이어 트레드의 공학적 특성 (Engineering Properties of Tire Treads for Soil Reinforcement)

  • 윤여원;조성수;김근수
    • 한국지반환경공학회 논문집
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    • 제8권1호
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    • pp.49-55
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    • 2007
  • 폐타이어의 트레드를 지반보강재로서 활용하기 위해서는 타이어 외면 및 내면과 흙간의 내부마찰각 그리고 폐타이어 연결부의 강도특성을 알아야 한다. 본 연구에서는 폐타이어 트레드와 모래 및 풍화토간의 접촉면마찰각을 알기 위해 흙의 다짐정도를 달리하여 대형직접전단시험을 수행하였다. 직접전단시험 결과 모래-타이어 외면간의 마찰각비(${\delta}/{\phi}$)는 1.06배 이상, 모래-트레드 내면간의 ${\delta}/{\phi}$는 0.93배 이상, 풍화토의 마찰각비(${\delta}/{\phi}$)는 트레드 외면과 내면에 대하여 각각 0.98, 0.92로 나타났다. 또한 UTM을 이용하여 폐타이어 연결부의 재료에 따른 인장강도시험을 수행하였다. 시험 결과 고장력 볼트를 사용한 인장시험에서 볼트의 개수 및 와셔의 크기가 증가할수록 연결부에서의 인장강도는 증가하였으며 폴리프로필렌 로프 연결의 경우가 볼트연결의 경우보다 작은 강도를 나타내었다.

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