• 한국정밀공학회지
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• 제14권8호
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• pp.73-81
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• 1997

The hard turning process defined as a single point turning of materials harder than $H_{R}$C 58 differs from conventional turning because of hardness of the work materials and cutting toos needed in the process. In hard turning, tool life is very short, of the order of a few minutes, during which the cutting tool is subjected to the extremes of stress and temperature. In this regard, it is well known that CBN tool is proper for this process in spite of expensive cost. In this research, we studied the feasibility of the use of the low cost cutting tool such as a aTiN coated tool. To this end, a new cooling system was designed with an air-oil method for reducing tool temperature, which is based on the principle of air vortex flow. That is, the outlet temperature of the air becomes aver 20 .deg. C lower than atmosphere temperature by entering pressurized air of 5kgf/c $m^{2}$ into the inlet. This cooled air ejected to the top of the cutting tool lowered tool temperature, which reduced the wear of a TiN coated tool by the 30% of CBN tool life with respect to the same cutting length.h.

• 대한기계학회논문집B
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• 제39권6호
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• pp.477-483
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• 2015

공동유동에 관한 연구는 공동시스템에서 발생하는 소음/진동 문제로 인하여 많은 연구가 이루어졌으며, 현제 항공우주 산업의 급속한 발전과 더불어 다양한 공학적 장치에 적용되고 있다. 하지만, 실제 공학적 응용에서 많이 적용되는 곡면 벽상에 설치한 공동유동에 관한 연구에 대해서는 거의 수행되지 않았다. 본 연구에서는 곡면벽상에 설치한 공동유동의 특성을 조사하기 위해 수치계산을 수행하였으며, 곡면의 곡률 반경의 비(L/R) 및 입구 유동의 마하수를 변화시켜, 천음속/초음속 공동유동에서 발생하는 압력진동을 조사하였다. 그 결과 곡면에 부착된 공동유동의 경우 와류의 상호작용으로 인한 압력 교란을 완화시켰으나, 압력 진동의 진폭을 증가시켰으며, 또한 마하수가 증가함에 따라 압력 진동의 진폭이 증가하였다. 주파수 분석 결과, 곡관의 무차원 진동수는 직관에 비해 낮은 값이 측정되었으며, 또한 Rossiter의 실험값에 비해 낮은 값을 가졌다.

• 대한기계학회논문집B
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• 제21권7호
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• pp.849-861
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• 1997

In this study, the effect of hole geometry of the cooling system on the flow and temperature field was numerically calculated. The finite volume method was employed to discretize the governing equation based on the non-orthogonal coordinate with non-staggered variable arrangement. The standard k-.epsilon. turbulence model was used and also the predicted results were compared with the experimental data to validate numerical modeling. The predicted results showed good agreement in all cases. To analyze the effect of the discharge coefficient for slots of different length to width, the inlet chamfering and radiusing holes were considered. The discharge coefficient was increased with increment of the chamfering ratio, radiusing ratio and slot length to width and also the effect of radiusing showed better result than chamfering in all cases. In order to analyze the difference between the predicted results with plenum region and without plenum region, the velocity profiles of jet exit region for a various flow conditions were calculated. The normal velocity components of jet exit showed big difference for the low slot length to width and high blowing rate cases. To analyze the flow phenomena injected from a row of inclined holes in a real turbine blade, three dimensional flow and temperature distribution of the region including plenum, hole and cross stream with flow conditions were numerically calculated. The results have shown three-dimensional flow characteristics, such as the development of counter rotating vortices, jetting effect and low momentum region within the hole in addition to counter rotating vortex structure in the cross stream.

• 대한기계학회논문집B
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• 제23권8호
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• pp.1048-1062
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• 1999

A numerical method and experiments for the aerodynamic design of high performance two-stage axial flow fans was carried out. A vortex ring element method used for the aerodynamic analysis of the propellers was extended to the fan-duct system. Fan Performance and velocity profiles at the fan inlet and outlet are compared with experimental data for the validations of numerical method. Performance test was done based on KS B 6311(testing methods for turbo-fans and blowers). The velocity profile was obtained using a 5-hole pitot tube by the non-nulling method. The two stage axial flow fan configurations for the optimal operation conditions were set by using the experimental results for the single rotating axial flow fan and the single stage axial flow fan. The single rotating axial flow fan showed relatively low efficiency due to the swirl velocities behind rotor exit which produced pressure losses. In contrast, the single stage and the two-stage axial flow fans showed performance improvements due to the swirl velocity reduction by the stator. The peak efficiency of the two stage axial flow fan was improved by 21% and 6%, compared to the single rotating axial flow fan and the single stage axial flow fan, respectively.

• 한국수소및신에너지학회논문집
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• 제29권2호
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• pp.197-204
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• 2018

In the present study, unsteady flow analysis has been conducted to investigate the blade forces and wake flow around a hybrid street-lamp having a vertical-axis small wind turbine and a photovoltaic panel. Uniform velocities of 3, 5 and 7 m/s are applied as inlet boundary condition. Relatively large vortex shedding is formed at the wake region of the photovoltaic panel, which affects the increase of blade torque and wake flow downstream of the wind turbine. It is found that blade force has a good relation to the variation of the angle of attack with the rotation of turbine blades. Variations in the torque on the turbine blade over time create a cyclic fluctuation, which can be a source of turbine vibration and noise. Unsteady fluctuation of blade forces is also analyzed to understand the nature of the vibration of a small wind turbine over time. The detailed flow field inside the turbine blades is analyzed and discussed.

• 한국유체기계학회 논문집
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• 제8권4호
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• pp.27-38
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• 2005

The present study investigated the effect of relative position of the blade on blade surface heat transfer. The experiments were conducted in a low speed wind tunnel with a stationary annular turbine cascade. The test section has a single turbine stage composed of sixteen guide vanes and blades. The chord length of the blade is 150 mm and the mean tip clearance of the blade is $2.5\%$ of the blade chord. The Reynolds number based on blade inlet velocity and chord length is $1.5{\times}105$ and mean turbulence intensity is about $3\%$. To investigate the effect of relative position of blade, the blade at six different positions in a pitch was examined. For the detailed mass transfer measurements, a naphthalene sublimation technique was used. In general, complex heat transfer characteristics are observed on the blade surface due to various flow characteristics, such as a laminar flow separation, relaminarization, flow acceleration, transition to turbulence and tip leakage vortices. The results show that the blade relative position affects those heat transfer characteristics because the distributions of incoming flow velocity and turbulence intensity are changed. Especially, the heat transfer pattern on the near-tip region is significantly affected by the relative position of the blade because the effect of tip leakage vortex is strongly dependent on the blade position. On the pressure side, the effect of blade position is not so significant as on the suction side surface although the position and the size of the separation bubble are changed.

• International Journal of Fluid Machinery and Systems
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• 제10권3호
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• pp.287-295
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• 2017

The most detrimental pressure pulsations in high-head pump-turbines is caused by the rotor-stator interaction (RSI) between the guide vanes and runner blades. When the pump-turbine operates in the S-shaped region of the characteristic curves, the deteriorative flow structures may significantly strengthen RSI, causing larger pressure pulsations and stronger vibration with an increased risk of mechanical failure. CFD simulations were carried out to analyze the impacts of flow evolution on the pressure pulsations in the S-shaped region of a model pump-turbine. The results show that the reverse flow vortex structures (RFVS) at the runner inlet have regular development and transition patterns when discharge reduces from the best efficiency point (BEP). The RFVS first occur at the hub side, and then shift to the mid-span near the no-load point, which cause the strongest pressure pulsations. The locally distributed RFVS at hub side enhance the local RSI and makes the pressure fluctuations at the corresponding sections stronger than those at the rest sections along the spanwise direction. Under the condition of RFVS at the mid-span, the smaller flow rate make the smaller difference of pressure pulsation amplitudes in the spanwise direction. Moreover, the rotating stall, rotating at 35.7%-62.5% of the runner rotational frequency, make the low frequency components of pressure pulsations distribute unevenly along the circumference in the vaneless space. However, it have little influence on the distributions of high components.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2006년도 춘계학술대회논문집
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• pp.803-808
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• 2006

This paper was a study about noise reduction through flow stabilization in duel using experimental method and numerical analysis at the same time. To determine the fan's type three kinds of fans(axial fan, centrifugal fan, and axial fan with centrifugal type) was examined to investigate the suitability for duct. As a result, under the equal number of rotation 2000 RPM, performance of an axial fan with centrifugal type was the most superior by 55dBA at 4.3CMM among other fans. After this, analyzed the results of the numerical analysis to find out the optimum design of pitch angle such as $0^{\circ},\;10^{\circ},\;15^{\circ}\;and\;20^{\circ}$. The intensity of turbulence was low when pitch angle was $15^{\circ}$ and air volume became peak by 5.08 CMM. It was observed that axis component of velocity increased gradually when pitch angle increased from $0^{\circ}\;to\;20^{\circ}$. Finally, designed the shapes of D/S(Down Stream) in duct that agreed inlet angle($\delta$) of stationary blades with pitch angle($\beta$) of axial fan with centrifugal type and derived flow to duct medial, and changed the shape of motor-mount to reduce occurance of unstable vortex in tip of impeller, and embodied noise reduction and improvement of air flow rate through flow stabilization.

• 대한기계학회논문집B
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• 제30권5호
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• pp.446-456
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• 2006

The effect of relative position of the stationary turbine blade for the fixed vane has been investigated on blade tip and shroud heat transfer. The local mass transfer coefficients were measured on the tip and shroud fur the blade fixed at six different positions within a pitch. A low speed stationary annular cascade with a single turbine stage was used. The chord length of the tested blade is 150 mm and the mean tip clearance of the blade having flat tip is 2.5% of the blade chord. A naphthalene sublimation technique was used for the detailed mass transfer measurements on the tip and the shroud. The inlet flow Reynolds number based on chord length and incoming flow velocity is fixed to $1.5{\times}10^5$. The results show that the incoming flow condition and heat transfer characteristics significantly change when the relative position of the blade changes. On the tip, the size of high heat/mass transfer region along the pressure side varies in the axial direction and the difference of heat transfer coefficient is up to 40% in the upstream region of the tip because the position of flow reattachment changes. On shroud, the effect of tip leakage vortex on the shroud as well as tip gap entering flow changes as the blade position changes. Thus, significantly different heat transfer patterns are observed with various blade positions and the periodic variation of heat transfer is expected with the blade rotation.

• Nuclear Engineering and Technology
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• 제54권5호
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• pp.1674-1685
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• 2022

The ball valve is an important device in the pipeline transportation system of nuclear power plants. Its operational stability and safety directly affect the normal working of nuclear power plants. In this study, the transient numerical simulation of the opening and closing process of a ball valve was conducted on the basis of the flow interruption capability experiment of the ball valve by using the moving mesh method and inlet and outlet variable boundary conditions. The flow rate and pressure difference with time of the opening and closing process of the ball valve were studied. The internal flow characteristics of the ball valve under different relative openings were analyzed in conjunction with the typical back-step flow structure. Results show that the transient numerical results agree well with the experimental results. The internal flow characteristics of the ball valve are similar at the same opening during opening and closing process. At small opening, the spool and outlet channels easily form a back-step flow structure. The disappearance and generation of backflow vortices during opening and closing occur at 85% opening and 75% opening, respectively. With the decrease in opening degree, the difference in vortex core area in the flow channel of the ball valve spool in the opening and closing process gradually appears. The research results provide some reference value for the design and optimization of ball valves.