• 제목/요약/키워드: injection modeling

검색결과 295건 처리시간 0.024초

Analysis of the Flow in LOX Manifold in Liquid Rocket

  • Kim, Hakjong;Byun, Yung-Hwan;Yang Na
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2004년도 제22회 춘계학술대회논문집
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    • pp.142-147
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    • 2004
  • The flow in the LOX manifold of liquid rocket has been investigated using a CAE technique with an objective of economical modeling of injection holes in order to reduce the overall computational cost of flow analysis during the optimal rocket design procedure. The computational geometry is very close to that of the actual rocket design and the flow condition through the injection holes resembles that in the actual manifold of the liquid rocket. The result shows that the flow in the plane just above the injection holes is not uniformly distributed in terms of pressure and mass flow rate and this is attributed to the large-scale flow patterns present the LOX manifold. Thus, the flow physics should be understood correctly before making any attempt to model the injection holes. In the present study, several boundary conditions which were designed to effectively replace the presence of injection holes have been tested and it was found that a simple modeling can be possible by mimicking the actual geometry of the injection holes. By using this simple injection hole modeling, it was able to obtain about 30% reduction in computational cost but it was still able to reproduce the flow patterns correctly. Also the flow has been analyzed after incorporating a couple of different types of pre-distributors in LOX manifold and the effect of those will be discussed.

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기체구 분사 모델을 이용한 CNG 직접분사식 인젝터 분사 수치해석 기법 (Modeling of CNG Direct Injection using Gaseous Sphere Injection Model)

  • 최민기;박성욱
    • 한국분무공학회지
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    • 제21권1호
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    • pp.47-52
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    • 2016
  • This paper describes the modeling of CNG direct injection using gaseous sphere injection model. Simulation of CNG direct injection does not need break up and evaporation model compared to that of liquid fuel injection. And very fine mesh is needed near the injector nozzle to resolve the inflow boundary. Therefore it takes long computation time for gaseous fuel injection simulation. However, simulation of CNG direct injection could be performed with the coarse mesh using gaseous sphere injection model. This model was integrated in KIVA-3V code and RNG $k-{\varepsilon}$ turbulence model needs to be modified because this model tends to over-predict gas jet diffusion. Furthermore, we preformed experiments of gaseous fuel injection using PLIF (planar laser induced fluorescence)method. Gaseous fuel injection model was validated against experiment data. The simulation results agreed well with the experiment results. Therefore gaseous sphere injection model has the reliability about gaseous fuel direct injection. And this model was predicted well a general tendency of gaseous fuel injection.

사출 성형 제품의 설계 및 해석의 통합 환경을 제공하기 위한 특징 형상 기반 비다양체 모델링 시스템의 개발 (Feature-Based Non-manifold Geometric Modeling System to Provide Integrated Environment for Design and Analysis of Injection Molding Products)

  • 이상헌;이건우
    • 한국CDE학회논문집
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    • 제1권2호
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    • pp.133-149
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    • 1996
  • In order to reduce the trial-and-errors in design and production of injection molded plastic parts, there has been much research effort not only on CAE systems which simulate the injection molding process, but also on CAD systems which support initial design and re-design of plastic parts and their molds. The CAD systems and CAE systems have been developed independently with being built on different basis. That is, CAD systems manipulate the part shapes and the design features in a complete solid model, while CAE systems work on shell meshes generated on the abstract sheet model or medial surface of the part. Therefore, it is required to support the two types of geometric models and feature information in one environment to integrate CAD and CAE systems for accelerating the design speed. A feature-based non-manifold geometric modeling system has been developed to provide an integrated environment for design and analysis of injection molding products. In this system, the geometric models for CAD and CAE systems are represented by a non-manifold boundary representation and they are merged into a single geometric model. The suitable form of geometric model for any application can be extracted from this model. In addition, the feature deletion and interaction problem of the feature-based design system has been solved clearly by introducing the non-manifold Boolean operation based on 'merge and selection' algorithm. The sheet modeling capabilities were also developed for easy modeling of thin plastic parts.

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사출/압축 성형 Center-Gated 디스크에서의 잔류 응력과 복굴절의 수치 해석 (I) - 모델링 및 기본 결과 - (Numerical Analysis of ]Residual Stresses and Birefringence in Injection/Compression Molded Center-gated Disks (I) - Modeling and Basic Results -)

  • 이영복;권태헌;윤경환
    • 대한기계학회논문집A
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    • 제26권11호
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    • pp.2342-2354
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    • 2002
  • The present study has numerically predicted both the flow -induced and thermally-induced residual stresses and birefringence in injection o. injection/compression molded center -gated disks. Analysis system for entire molding process was developed based on an ap propriate physical modeling including a nonlinear viscoelastic fluid model, stress-optical law, a linear viscoelastic solid model, free volume theory for density relaxation phenomena and a photoviscoelasticity and so on. Part I presents physical modeling a nd typical numerical analysis results of residual stresses and birefringence in the injection molded center-gated disk. Thermal residual stress was found to be extensional near the center, compressive near the surface and tend to become toward tensional at the surface. A double-hump profile was obtained across the thickness in birefringence distribution: nonzero birefringence is found to be thermally induced, the outer peak is due to the shear flow and subsequent stress relaxation during the filling stage a nd the inner peak is due to the additional shear flow and stress relaxation during the packing stage. Predicted birefringence including both the flow -induced and thermally-induced one becomes quite similar to the experimental one.

플라스틱 사출 금형 설계를 위한 CAD시스템의 개발 (An integrated CAD system for mold design in injection molding processes)

  • 이상헌;이건우;고천진
    • 대한기계학회논문집
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    • 제12권6호
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    • pp.1227-1237
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    • 1988
  • 본 연구에서는 Fig.1은 본 시스템이 제품의 형상을 모델링하고 그것으로부터 어떻게 금형을 설계하는 지를 설명해주고 있다. 본 연구의 범위는 Fig.1의 점선에 의해 둘러 싸인 부분이다. 즉 본 시스템의 모델링 기능을 사용하여 생성시킨 최종제 품 형상으로부터 적당한 몰드 베이스와 그에 장착되는 금형판을 설계 생성시키는 작업 이다.수지의 유동 해석과 NC공구 경로의 계산은 개발 중에 있으며 이들과 함께 통 합되면 완전한 CAD/CAM 시스템을 Fig.1에서와 같이 구축할 수 있다.

Center-gated 디스크에 대한 사출/압축 성형공정의 수치적 모델링 (Numerical Modeling of Injection/Compression Molding for Center-gated Center-gated Disk (Part II))

  • 김일환;박성진;정성택;권태현
    • 대한기계학회논문집A
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    • 제22권2호
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    • pp.302-310
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    • 1998
  • In the accompanying paper, part I, we have presented the physical modeling and the associated numerical analysis of injection molding process with a compressible viscoelastic fluid model. In part II, the effects of compression stage in the injection/compression molding process are presented. Numerical results showed that the injection/compression molding process reduced birefringence as compared with the injection molding process. In this respect, one can conclude that the injection/compression molding process is more suitable for manufacturing the precise optical products than the injection molding process. In the distribution of birefringence, the effect of packing procedure in injection/compression molding process was found to be similar to that in injection molding process. From the numerical results, we found that birefringence becomes smaller as the melt temperature gets higher and the closing velocity of the mold gets smaller with the flow rate and the mold temperature affecting the birefringence insignificantly. As far as the distribution of density is concerned, the flow rate, the melt temperature, and the closing velocity of the mold had insignificant effect on the distribution of density in comparison with the mold temperature.

실시간 객체를 이용한 원자력 발전소 Safety Injection System의 Modeling 및 실시간 시뮬레이션 (Real-Time Simulation and Modeling of Nuclear Power Plant Safety Injection Model using Real-Time Object)

  • 정영국;김정국;박용우;김문희
    • 한국정보과학회:학술대회논문집
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    • 한국정보과학회 1998년도 가을 학술발표논문집 Vol.25 No.2 (1)
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    • pp.487-489
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    • 1998
  • 원자력 발전소와 같이 환경적으로 큰 재난을 가져 올 수 있는 시스템에서는 전체 시스템을 구축하기 전에 구축하고자 하는 시스템의 안전성을 보장할 수 있는지의 여부와 그러한 시스템의 조작자들의 훈련을 위해 실시간 시뮬레이션이 반드시 필요하다. 본 논문에서는 원자력 발전소의 SIS(Safety Injection System)를 실시간 객체 TMO(Time-triggered Message Triggered Model)를 이용 모델링하는 기법과, 분산 실시간 객체 플랫폼인 WTMOS위에서 구현된 SIS 시뮬레이션 시스템에 대해 기술하였다.

이색 사출성형기 개발을 위한 유압시스템의 특성 검토 (Characteristics Analysis of the Fluid Power System for a Double-color Injection Molding Machine Development)

  • 장주섭
    • 유공압시스템학회논문집
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    • 제8권4호
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    • pp.24-31
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    • 2011
  • Double-color Injection molding machine is the assembly of many kinds of mechanical, fluid power part and electric electronic control system. From in these, fluid power is a part where becomes the first core of this machine. Fluid power systems of double-color injection molding machine are modelled and analyzed using a commercial program AMESim. Partial system models which is divided according to functional operation are made and its analysis results shows how design parameters work on operational characteristics like pressure, flow rates, displacement at each node and so on. Analysis modeling and compared the data which gets from experiment and the analysis result which has a reliability got data. The results made by analysis will be used design of fluid power circuit for developing a double-color injection molding machine.

Center-gated 디스크에 대한 사출/압축 성형공정의 수치적 모델링-압축성을 고려한 점탄성유체 모델의 사출성형- (Numerical Modeling of Injection/Compression Molding for Center-gated Center-gated Disk (Part I))

  • 김일환;박성진;정성택;권태현
    • 대한기계학회논문집A
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    • 제22권2호
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    • pp.289-301
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    • 1998
  • The present study attempted to numerically simulate the process in detail by developing an appropriate physical modeling and the corresponding numerical analysis for precision injection and injection/compression molding process of center-gated disk. In part I, a physical modeling and associated numerical analysis of injection molding with a compressible viscoelastic fluid model are presented. In the distribution of birefringence, the packing procedure results in the inner peaks in addition to the outer peaks near the mold surface, and values of the inner peaks increase with the packing time. Also, values of the density in the core region increase with the packing time. From the numerical results, we also found that birefringence becomes smaller as the melt temperature gets higher and that it is insignificantly affected by the flow rate and the mold temperature. As far as the density distribution is concerned, mold temperature affected the distribution of density especially near the wall. But it was not significantly affected by flow rate and melt temperature. Numerical results of birefringence coincided with experimental data qualitatively but didn't quantitatively.

다구찌방법을 이용한 사출성형공정의 신경회로망 모델링에 관한 연구 (A Study on Neural Network Modeling of Injection Molding Process Using Taguchi Method)

  • 최기흥;유병길;홍태민;이경돈;장낙영
    • 대한기계학회논문집A
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    • 제20권3호
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    • pp.765-774
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    • 1996
  • Computer Integrated Manufacturing(CIM) requires models of manufacturing processes to be implemented on the computer. These models are typically used for determining optimal process control parameters or designing adaptive control systems. In spite of the progress made in the mechanistic modeling, however, empirical models derived from experimental data play a maior role in manufacturing process modeling. This paper describes the development of a meural metwork medel for injection molding. This paper describes the development of a nueral network model for injection molding process. The model uses the CAE analysis data based on Taguchi method. The developed model is, then, compared with the traditional polynomial regression model to assess the applicabilit in practice.