• IE interfaces
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• v.18 no.1
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• pp.73-81
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• 2005

Injection molding has been widely used in producing plastic parts in large quantities. However, its productivity mainly depends on the expertise and experience of skilled workers because of the difficulty and complexity to determine a robust injection molding condition which is not influenced by the minor operational variation of an injection molding machine and produces good parts continuously. This study analyzes the defect types of the parts and proposes a support system to assist users in determining the robust process condition. The support system calculates the start condition from the information of an injection mold, the injection molding machine, the resin used, and the part. Through the iterative step which updates the condition using the defect information of the part tested, users can obtain the initial condition which produces the part without any problem for the first time. The support system also assists users in obtaining the robust condition from the initial condition using the technique of experimental design. To prove the validity of the support system, this study implements it in the control panel of the injection molding machine.

• International Journal of Fuzzy Logic and Intelligent Systems
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• v.1 no.1
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• pp.13-23
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• 2001

Most current machine vision systems for industrial inspection were developed with one specific task in mind. Hence, these systems are inflexible in the sense that they cannot easily be adapted to other applications. In this paper, a general vision system framework has been developed that can be easily adapted to a variety of industrial web inspection problems. The objective of this system is to automatically locate and identify \\\"defects\\\" on the surface of the material being inspected. This framework is designed to be robust, to be flexible, and to be as computationally simple as possible. To assure robustness this framework employs a combined strategy of top-down and bottom-up control, hierarchical defect models, and uncertain reasoning methods. To make this framework flexible, a modular Blackboard framework is employed. To minimize computational complexity the system incorporates a simple multi-thresholding segmentation scheme, a fuzzy logic focus of attention mechanism for scene analysis operations, and a partitioning if knowledge that allows concurrent parallel processing during recognition.cognition.

• IE interfaces
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• v.13 no.3
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• pp.388-395
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• 2000

In this paper, we propose an approach for integrated process planning and scheduling through analysis of the alternative operations sequences and machine selection in supply chain with multiple plants. It takes into account such factors alternative machine, alternative operations sequences, setup time, transportation time between plants, along with other manufacturing factors. The objective of the model is to minimize makespan of machine schedules for all parts, determines operations sequence for each part, and selects a machine for each operation simultaneously. Examples are presented to demonstrate the effectiveness of the proposed approach.

• IE interfaces
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• v.11 no.1
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• pp.199-205
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• 1998

This paper describes the development of on-the-machine measuring(OMM) system which can directly measure the two and three dimensional machined accuracy using a scanning probe in milling machine. Two algorithms, NC program based continuous path(CP) measurement and CAD data assisted point to point(PTP) measurement, are developed for three dimensional measurements, with consideration of the characteristics of the scanning probe. The algorithms are used to develop an auto measuring system. The delveloped system is compared with the CMM (Coordinate Measuring Machine) in terms of accuracy and repeatability. The OMM system is expected to realize measurement time reduction and hence result in high productivity.

• Tribology and Lubricants
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• v.31 no.1
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• pp.21-27
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• 2015

We carry out experiments to characterize textured bearing steel with varying hole density and depth. Textured surface is believed to reduce the friction coefficient, and improve performance and wearing caused by third-body contact. We employ three lubrication regime conditions based on the Stribeck curve: boundary lubrication, mixed lubrication, and hydrodynamic lubrication. Ultrasonic machining is an untraditional machining method wherein abrasive grit particles are used. The hammering process on the work piece surface by abrasive provides the desired form. In this study, we create multi-holes on the bearing steel surface for texturing purposes. Holes are formed by an ultrasonic machine with a diameter of 0.534 mm and a depth of about 2-4 mm, and they are distributed on the contact surface with a density between 1.37-2.23%. The hole density over the surface area is an important factor affecting the friction. We test nine types of textured specimens using four times replication and compare them with the untextured specimen using graphs, as well as photographs taken using a scanning electron microscope. We use Analyzes variant in this experiment to find the correlation between each pair of treatments. Finally, we report the effect of hole density and depth on the friction coefficient.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.16 no.27
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• pp.83-89
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• 1993

In order to model the Group Technology Problem three formulations are used, that is, generally the following formulations are used: (1) Matrix formulation, (2) Mathematical programming formulation, (3) Graph formulation. In the case of Matrix formulation, it is difficult to discribe the situation using the multi-job machine. But this paper proposed the model of Group Technology using the multi-job machin, taking the method of making practical application of principle of similarity coefficient.

• Proceedings of the Korea Society for Industrial Systems Conference
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• 1999.12a
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• pp.485-491
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• 1999

총납기지연 최소화 문제에서 많은 할당규칙들이 개발되어져 왔는데, 대부분의 개발 배경이 모든 Job이 동일한 시작시간을 갖는 Single Machine을 대상으로 하였기 때문에 이 할당규칙들을 Job의 시작시간이 다르게 주어지는 문제에 그대로 적용했을 때는 만족할만한 결과를 얻기가 쉽지 않다. 따라서 본 연구에서는 다른 시작시간을 갖는 Single Machine문제에서 총납기지연을 최소화하기 위하여 먼저, 새로운 작업쌍 순서(Job Pair Sequencing) 할당규칙을 제시한다. 제시되는 할당규칙은 Job들간의 Sequence를 쌍으로 비교하여 총납기지연 측면에서 선행이 바람직한 Job을 선택한다. 그리고 제시된 할당규칙에 대하여 다수개의 Job에 적용 시 선택된 Job들간에 Transitivity 가 성립됨을 증명함으로서 총납기지연을 최소화 시린 수 잇.음을 증명하였다.

• Journal of Korean Institute of Industrial Engineers
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• v.17 no.1
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• pp.59-73
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• 1991

In this paper, how to evaluate the assembly system was studied. The traction machine(TRM/C) is a kind of medium sized small quantity product. This work was performed on restriction of satisfying the customer's demand by simulating on the criteria of the queuing quantity in production system, the effectiveness of assembly machine and the average time spent on assembling. The problems about assembling were grasped through the analysis of products and process. The outputs of simulations that used SIMAN on four alternatives were evaluated on the basis of the average queuing quantity, the line effectiveness, the assembly time of a product and the production capacity.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.15 no.26
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• pp.151-157
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• 1992

This paper presents a method for analyzing the transfer lines with finite storage buffers. Each machine spends a random amount of time processing each material. This transfer line can be modeled by the tandem queueing system with finite buffers. The great dimensionality of the state space renders the analysis of such system a formidable task. We propose an efficient algorithm to obtain the marginal state probabilities based on the exact algorithm for the two-machine system. Other performance measures, such as the utilization, the blocking probability, the average sojourn time, and the average queue length, can be easily calculated.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1995.06a
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• pp.55-63
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• 1995

Press accidents are one of the most popular industrial accidents. Two factors are considered to lead to press accidents, one is human, the other press machine itself. Accident itself is analyzed and concluded to be due to incomplete interaction between press and human. A press design considering safety as a methodology is introduced to reduce the industrial accidents by press machine, that is micro-inching locking system.