• Title/Summary/Keyword: induction melting

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700Amp class of HTS current lead Fabrication (700A급 고온초전도 전류도입선 제조)

  • 박승남;박치완;장건익;하동우;성태현
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.10a
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    • pp.72-75
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    • 2003
  • HTS tubes were fabricated in terms of various SrSO4 additions by Centrifugal Forming Method. For powder melting by induction, the optimum temperature ranges of melting and preheating were 105$0^{\circ}C$~110$0^{\circ}C$ and 55$0^{\circ}C$ for 30min respectively The mould rotating speed was 1000rpm. A tube was annealed at 84 $0^{\circ}C$ for 72 hours in oxygen atmosphere. The plates like grains more than 20${\mu}{\textrm}{m}$ were well developed along the rotating direction of mould regardless of the amounts of SrSO4 in Bi2212. The measured Ic and Jc at 77K(B = 0T) in Bi2212 with 7% SrSO4 composition were about 680A and 380A/$\textrm{cm}^2$.

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형상에 따른 초전도 튜브의 전기적 특성변화

  • Jang, G.E.;Park, C.W.;Ha, D.W.;Seung, T.H.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07a
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    • pp.527-530
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    • 2004
  • High-temperature Superconductor(HTS) tubes were fabricated in term of different diameter, length and thickness by centrigugal forming method. For powder melting by induction the optimum range of melting temperatures and preheating temperature were $1050^{\circ}C{\sim}1100^{\circ}C\;amd\;550^{\circ}C$ for 30min, respectively. The mould renting speed was 1000rpm. A tube was annealed at $840^{\circ}C$ for 72hours in oxygen atmosphere. The plate-like grains were well developed along the renting direction and typical grain size was about more than $40{\mu}m$. It was found that Ic values increased with increasing the tube diameter while the Ic decreased with increasing tube thickness. Also Ic decreased with increasing the tube length. The measured Ic in $50mm{\times}70mm{\times}25mm$ tube was about 896Amp.

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The Study on the Power Consumption for Glass Melting by Cold Crucible Melter (CCM용융에 대한 유리용융 조건 연구)

  • Jin, Hyun-Joo;Lee, Kyu-Ho;Jung, Young-Jae;Bae, So-Young;Kim, Tae-Ho;Jung, Young-Joon;Kim, Young-Seok;Lee, Kang-Taek;Ryu, Bong-Ki
    • Korean Journal of Metals and Materials
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    • v.46 no.2
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    • pp.65-68
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    • 2008
  • Generally CCM (cold crucible melting) is not suitable for melting glass. However, in this study we described the quantitative relationship between the basic property of glass and power balance, the power absorption in the melt, the losses in the coil and the cold crucible, for melting glass in CCM. The dependence of power balance on the applied frequency and the electric conductivity has been found. Above 300 kHz, the glass (B) contained alkali ion which has the low resistance $3.0{\Omega}{\cdot}cm$ at $900^{\circ}C$ and $1.36{\Omega}{\cdot}cm$ at $1,100^{\circ}C$ was melted easily and 60% of the overall power was absorbed in the melt and 30% and 10% of the overall power was lost in the cold crucible and coil respectively. Under the same condition, the glass (A) contained non-alkali ion was not melted easily and 50% of the overall power was absorbed in the melt and 40% and 10% of the overall power was lost in the cold crucible and coil respectively. In conclusion, the small absorbed power of the overall power in melt prevented a successful melting as for glass A, and the successful melting depends on the relative size of the absorbed power in melt irrespective of the melting volume. Hence, as typical for direct induction heating method(CCM), the successful melting strongly depended on the chosen working frequency based on electric conductivity of glass, power balance and the control of the critical power which was absorbed in melt.

The characteristic analyses and output frequency tracking control of a high frequency inverter (고주파 인버터의 특성해석 및 출력주파수 추종제어)

  • 이종무;김영석;조기연
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.597-602
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    • 1987
  • This paper proposes a voltage-fed high frequency resonant inverter having variable voltage variable frequency(VVVF) control function. VVVF control is performed by PWM-TRC method in the boost type chopper and PFM-TRC method in the high frequency resonant inverter. This circuit is suitable for induction heating and melting power supply in industry. The operating characteristics of this inverter are discussed from a theoretical point of view. The results of operating characteristic analyses are given leading to complete designing data.

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Prediction model for prior austenite grain size in low-alloy steel weld HAZ (용접열영향부 호스테나이트 결정립 크기 예측 모델링)

  • 엄상호;문준오;이창희;윤지현;이봉상
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.43-45
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    • 2003
  • The empirical model for predicting the prior austenite grain size in low-alloy steel weld HAZ was developed through examining the effect of alloying element. The test alloys were made by vacuum induction melting. Grain growth behaviors were observed and analyzed by isothermal grain growth test and subsequent metallography. As a result, it was found that the grain growth might be controlled by grain boundary diffusion and the empirical model for grain growth was presented.

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Structure and Properties of Fe-29Ni-17Co Alloy Manufactured by Air Induction Melting and Electro-Slag Remelting (AIM 및 ESR 법에 의해 제조한 Fe-29Ni-17Co 합금의 조직 및 성질)

  • Lee, Jeong-Keun;Kim, Moon-Hyun;Joo, Dae-Heon;Kim, Myung-Ho
    • Journal of Korea Foundry Society
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    • v.22 no.4
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    • pp.160-166
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    • 2002
  • The structure and properties of Fe-29Ni-17Co alloy which had been melted using induction furnace in air atmosphere and than electroslag-remelted were investigated. The oxygen content was reduced to 0.03% when the ingot was refined from $0.09{\sim}0.12%$ of that air melted. The amounts of spheroidal oxides inclusions and gas porosities of ingot were markedly reduced by the ESR process. CTE of ESR ingot contained small amount of oxides and porosities was found to be lower than that of AIM ingot, and tensile properties of ESR ingot and plate were found to be superior than that of AIM ingot and plate.

Characteristic Analysis of Induction Heating Inductor (유도가열 인덕터의 특성해석)

  • Jang, S.M.;Kim, S.J.;Cha, S.D.;Park, C.I.;Park, H.C.
    • Proceedings of the KIEE Conference
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    • 2000.07b
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    • pp.594-596
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    • 2000
  • Induction Heating is utilized in a large and ever-increasing number of application. The most prominent of these are billet heating, heating treating. metal melting. In this paper, we are modeling of the inductor and calculating of the circuit parameters is described. Analyzed by finite element method and then Inductor's characteristic analysis was studied and perform the test of temperature distribution.

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Shape Modelling of Levitated Molten Metal in Axisymmetric Induction Beating System (고주파 유도 가열 장치에서 피가열체의 형상 결정)

  • Suh, C.D.;Lee, H.B.;Hahn, S.Y.
    • Proceedings of the KIEE Conference
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    • 1993.07b
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    • pp.954-956
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    • 1993
  • This paper describes the process of levitation melting of metals in an axisymmetric induction heating system. This process has advantages of low heat losses, heating with short times and clean operating conditions. The shape of molten metal is determined using sensitivity analysis and optimization technique. Electromagnetic, gravitational and surface tension energies are considered, and these energies are used as an objective function in optimization process. Electromagnetic field are calculated using the finite element method. The fact that volume is constant in the process is also considered as an equality constraint.

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The Study of Efficiency and Characteristics Comparison between Aluminum and Copper Die Casting Induction Motor for Improving Efficiency (유도전동기 효율향상을 위한 알루미늄 및 동 다이캐스팅 적용 시의 동작특성 및 효율 비교연구)

  • Han, Pil-Wan;Lee, Ju
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.1
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    • pp.70-74
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    • 2012
  • Copper die casting motor (CDM) has a better design flexibility than aluminium die casting motor (ADM) because of the higher conductivity of copper. However, CDM has an economic and manufacturing weak point due to high copper price and high melting temperature compared to ADM. This paper describes a comparison of the design parameters, specifications, performances and material cost between CDM and ADM of 5.5kW_6P.

Directional solidification by the skull melting in the $YO_{1.5}-BaO-CuO$ system (Skull melting 방법에 의한 $YO_{1.5}-BaO-CuO$계의 방향적 결정성장)

  • Chung, Yong S.;Hill, D. Norman
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.4 no.2
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    • pp.148-156
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    • 1994
  • Three composition in the system of $YO_{1.5}-BaO-CuO$ were grown using a cold crucible (skull) melting technique with a 50 kW R.F. induction generator operating at 4 MHz as the power source. The starting materials were prepared by conventional ceramic powder processing methods, loaded into the skull, and melted at about $1200^{\circ}C$. For this study, compositions near the $YBa_2Cu_3O_X$ region were selected. The growth rates used ranged from 4 cm/hr to 0.25 cm/hr. The relation between the microstructures and the starting composition of each ingot was determined using metallograph, X-ray diffraction, and energy dispersive X-ray analysis. Both $YBa_2Cu_3O_X$ and $Y_2BaCuO_5$ needle-shaped crystals, aligned with the growth direction, were formed in the $CuO-BaCuO_2$ eutectic matrix of the $YBa_2Cu_7O_x and YBa_5Cu_{11}O_x$ ingot.

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