• Title/Summary/Keyword: incipient fault

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Induction Machine Fault Detection Using Generalized Feed Forward Neural Network

  • Ghate, V.N.;Dudul, S.V.
    • Journal of Electrical Engineering and Technology
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    • v.4 no.3
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    • pp.389-395
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    • 2009
  • Industrial motors are subject to incipient faults which, if undetected, can lead to motor failure. The necessity of incipient fault detection can be justified by safety and economical reasons. The technology of artificial neural networks has been successfully used to solve the motor incipient fault detection problem. This paper develops inexpensive, reliable, and noninvasive NN based incipient fault detection scheme for small and medium sized induction motors. Detailed design procedure for achieving the optimal NN model and Principal Component Analysis for dimensionality reduction is proposed. Overall thirteen statistical parameters are used as feature space to achieve the desired classification. GFFD NN model is designed and verified for optimal performance in fault identification on experimental data set of custom designed 2 HP, three phase 50 Hz induction motor.

Incipient Fault Detection of Reactive Ion Etching Process

  • Hong, Sang-Jeen;Park, Jae-Hyun;Han, Seung-Soo
    • Transactions on Electrical and Electronic Materials
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    • v.6 no.6
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    • pp.262-271
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    • 2005
  • In order to achieve timely and accurate fault detection of plasma etching process, neural network based time series modeling has been applied to reactive ion etching (RIE) using two different in-situ plasma-monitoring sensors called optical emission spectroscopy (OES) and residual gas analyzer (RGA). Four different subsystems of RIE (such as RF power, chamber pressure, and two gas flows) were considered as potential sources of fault, and multiple degrees of faults were tested. OES and RGA data were simultaneously collected while the etching of benzocyclobutene (BCB) in a $SF_6/O_2$ plasma was taking place. To simulate established TSNNs as incipient fault detectors, each TSNN was trained to learn the parameters at t, t+T, ... , and t+4T. This prediction scheme could effectively compensate run-time-delay (RTD) caused by data preprocessing and computation. Satisfying results are presented in this paper, and it turned out that OES is more sensitive to RF power and RGA is to chamber pressure and gas flows. Therefore, the combination of these two sensors is recommended for better fault detection, and they show a potential to the applications of not only incipient fault detection but also incipient real-time diagnosis.

Support vector ensemble for incipient fault diagnosis in nuclear plant components

  • Ayodeji, Abiodun;Liu, Yong-kuo
    • Nuclear Engineering and Technology
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    • v.50 no.8
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    • pp.1306-1313
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    • 2018
  • The randomness and incipient nature of certain faults in reactor systems warrant a robust and dynamic detection mechanism. Existing models and methods for fault diagnosis using different mathematical/statistical inferences lack incipient and novel faults detection capability. To this end, we propose a fault diagnosis method that utilizes the flexibility of data-driven Support Vector Machine (SVM) for component-level fault diagnosis. The technique integrates separately-built, separately-trained, specialized SVM modules capable of component-level fault diagnosis into a coherent intelligent system, with each SVM module monitoring sub-units of the reactor coolant system. To evaluate the model, marginal faults selected from the failure mode and effect analysis (FMEA) are simulated in the steam generator and pressure boundary of the Chinese CNP300 PWR (Qinshan I NPP) reactor coolant system, using a best-estimate thermal-hydraulic code, RELAP5/SCDAP Mod4.0. Multiclass SVM model is trained with component level parameters that represent the steady state and selected faults in the components. For optimization purposes, we considered and compared the performances of different multiclass models in MATLAB, using different coding matrices, as well as different kernel functions on the representative data derived from the simulation of Qinshan I NPP. An optimum predictive model - the Error Correcting Output Code (ECOC) with TenaryComplete coding matrix - was obtained from experiments, and utilized to diagnose the incipient faults. Some of the important diagnostic results and heuristic model evaluation methods are presented in this paper.

Bearing ultra-fine fault detection method and application (베어링 초 미세 결함 검출방법과 실제 적용)

  • Park, Choon-Su;Choi, Young-Chul;Kim, Yang-Hann;Ko, Eul-Seok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.1093-1096
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    • 2004
  • Bearings are elementary machinery component which loads and do rotating motion. Excessive loads or many other reasons can cause incipient faults to be created and grown in each component. Moreover, it happens that incipient faults which were caused by manufacturing or assembling process' errors of the bearings are created. Finding the incipient faults as early as possible is necessary to the bearings in severe condition: high speed or frequently varying load condition, etc. How early we can detect the faults has to do with how the detection algorithm finds the fault information from measured signal. Fortunately, the bearing fault signal makes periodic impulse train. This information allows us to find the faults regardless how much noise contaminates the signal. This paper shows the basic signal processing idea and experimental results that demonstrate how good the method is.

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A Feasibility Study on the Characterization of Incipient Insulator Failure for Distribution Fault Prediction (배전선로 고장예지를 위한 애자의 고장징후 특성에 관한 연구)

  • Shin, Jeong-Hoon;Kim, Tae-Won;Park, Seong-Taek;Kim, Chang-Jong
    • Proceedings of the KIEE Conference
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    • 1997.11a
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    • pp.245-249
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    • 1997
  • A feasibility study on the characterization of incipient insulator failure for distribution fault prediction is presented. In this study, real distribution data was collected and analyzed to isolate incipient failure signatures or parameters which were expected to show distinct behaviors before and after failure incident. Several signal analysis methods were applied to isolate the parameters and a new strategy of analysis, the event-date concept, was also applied to find a relationship between non-harmonic and high frequency signal activities and imminent insulator failures.

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Dissolved Gas Analysis Interpretation System for Power Transformers using Statical Fuzzy Function (통계적 퍼지 함수를 이용한 전력용 변압기 유중가스 판정 시스템)

  • Cho, Sung-Min;Kim, Jae-Chul;Shin, Hee-Sang;Kweon, Dong-Jin;Koo, Kyo-Sun
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2007.11a
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    • pp.275-278
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    • 2007
  • Dissolved gases analysis (DGA) is one of the most useful techniques to detect incipient faults in power transformers. Criteria interpreting DGA result is the most important. Because of difference of operation environment, construction type, oil volume, and etc, the interpretative criteria of DGA at KEPCO must be different with other standard like IEC-60599, Rogers and Doernenburg. In this paper, we collected the DGA data of the normal condition transformers and the incipient fault transformer to suggest the most appropriate criteria. Using these data, this paper suggests appropriate condition classification algorithm. Suggested algorithm can help to detect incipient fault earlier without unnecessary sampling.

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ANN Based System for the Detection of Winding Insulation Condition and Bearing Wear in Single Phase Induction Motor

  • Ballal, M.S.;Suryawanshi, H.M.;Mishra, Mahesh K.
    • Journal of Electrical Engineering and Technology
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    • v.2 no.4
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    • pp.485-493
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    • 2007
  • This paper deals with the problem of detection of induction motor incipient faults. Artificial Neural Network (ANN) approach is applied to detect two types of incipient faults (1). Interturn insulation and (2) Bearing wear faults in single-phase induction motor. The experimental data for five measurable parameters (motor intake current, rotor speed, winding temperature, bearing temperature and the noise) is generated in the laboratory on specially designed single-phase induction motor. Initially, the performance is tested with two inputs i.e. motor intake current and rotor speed, later the remaining three input parameters (winding temperature, bearing temperature and the noise) were added sequentially. Depending upon input parameters, the four ANN based fault detectors are developed. The training and testing results of these detectors are illustrated. It is found that the fault detection accuracy is improved with the addition of input parameters.

Development of Data Acquisition System and Application of Time-Domain Parameters for detecting Fault Symptoms on Distribution Feeders (배전선로 고장징후 검출 파라메타 선정을 위한 데이터 취득 시스템의 개발과 시간변수의 적용기법)

  • Shin, Jeong-Hoon;Jeon, Myeong-Ryeal;Yo, Myeong-Ho
    • Proceedings of the KIEE Conference
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    • 1996.11a
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    • pp.152-156
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    • 1996
  • Identification of incipient faults and various events on the distribution feeders is very important to develop the prediction method of fault symptom. In this paper, the configuration of data acquisition system to get the real field data is introduced. And the Quantification of incipient faults is also discussed. Based on the acquired field data, how the time domain parameters of voltage and current signals are applied to this research is partly introduced.

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Detection of Incipient Faults in Induction Motors using FIS, ANN and ANFIS Techniques

  • Ballal, Makarand S.;Suryawanshi, Hiralal M.;Mishra, Mahesh K.
    • Journal of Power Electronics
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    • v.8 no.2
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    • pp.181-191
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    • 2008
  • The task performed by induction motors grows increasingly complex in modern industry and hence improvements are sought in the field of fault diagnosis. It is essential to diagnose faults at their very inception, as unscheduled machine down time can upset critical dead lines and cause heavy financial losses. Artificial intelligence (AI) techniques have proved their ability in detection of incipient faults in electrical machines. This paper presents an application of AI techniques for the detection of inter-turn insulation and bearing wear faults in single-phase induction motors. The single-phase induction motor is considered a proto type model to create inter-turn insulation and bearing wear faults. The experimental data for motor intake current, rotor speed, stator winding temperature, bearing temperature and noise of the motor under running condition was generated in the laboratory. The different types of fault detectors were developed based upon three different AI techniques. The input parameters for these detectors were varied from two to five sequentially. The comparisons were made and the best fault detector was determined.

Analysis of the Leakage Impulse Current in Faulty Insulators for Detection of Incipient Failures (절연물의 초기사고 감지를 위한 누설 임펄스 전류의 해석)

  • Kim, Chang-Jong;Lee, Heung-Jae;Sin, Jeong-Hun
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.49 no.8
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    • pp.390-398
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    • 2000
  • Leakage impulse current of the contaminated insulators by using experiment data were studied. The impulse current in phase-time relationship was analyzed on line post insulators. Also, frequency components and crest factor of the leakage current were investigated to provide a scheme for an early detection of insulator incipient failure. The study shows that the phase-time characteristic is non-stationary and random and, non-harmonic component and crest factor can be promising parameters for detecting insulator leakage currents.

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