• Title/Summary/Keyword: in-plane force

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Cutting force prediction in the ball-end milling process of barious cutting area using Z-map (Z map을 이용한 임의의 절삭영역에서 볼엔드밀의 절삭력예측)

  • 김규만;조필주;김병희;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.3
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    • pp.57-65
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    • 1997
  • In this study, a cutting force in the Ball-end milling process is calculated using Z-map. Z-map can describe any type of cutting area resulting from the previous cutting geometry and cutting condition. Cutting edge of a ball-end mill is divided into infinitesimal cutting edge elements and the position of the ele- ment is projected to the cutter plane normal to the Z axis. Also the cutting area in the cutter plane is obtained by using the Z-map. Comparing this projected position with cutting area, it can be determined whether it engages in the cutting. The cutting force can be calculated by numerical integration of cutting force acting on the engaged cutting edge elements. A series of experiments such as contouring and upward/downward ramp cutting was performed to verify the calculated cutting force.

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EFFECTS OF ORTHOGNATHIC SURGERY ON THE OCCLUSAL FORCE (악교정술(顎矯正術)이 교합력(咬合力)에 미치는 영향(影響)에 관(關)한 연구(硏究))

  • Oh, Seung-Hwan;Kim, Yeo-Gab
    • Maxillofacial Plastic and Reconstructive Surgery
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    • v.14 no.4
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    • pp.327-339
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    • 1992
  • This study was undertaken to investigate the effect of orthognathic surgery on occlusal force. The maximum bite force was measured in 26 dentofacial deformity patients, aged 14-26(mean age 20.3) years, before surgery and at IMF removal, 3, 6, and 12months postsurgery. To grope the correlation of bite force and skeletal change after orthognathic surgery, the cephalometric headplates were measured, tabulated and statistically analyzed. The results were as follows. 1. The presurgical maximum bite force was 13.7kg in upper first molar(rt. Side 12.7kg, it. Side 14.6kg). There was remarkable difference with that of normal occlusion. 2. The recovery of bite force was very significant in according to the operation method and the duration of IMF that was 7.6kg at IMF removal, 14.2kg at 3 months, 19.7kg at 6 months. 26.1kg at 12 months postsurgery. 3. To fasten the recovery and to increase the bite force after orthognathic surgery, the long IMF time and the injury to the masticatory muscle should be avoided by the internal rigid fixation and early physical exercise. 4. The bite force was positively correlated to the changes of mandibular plane angle, the angle between platatal plane and mandibular plan, the angle between occlusal plane and mandibular plane, and negatively correlated to the changes of mandibular body length in craniofacial structure. 5. There was no correlationship between bit force and mesial inclination of tooth long axis of first molar in this subject. 6. There was no correlation between the changes of bite force and the changes of mechanical advantage of the temporal and masseter muscle.

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THE EFFECTS OF POSTERIOR RETRACTION ON THE DISPLACEMENT OF THE MAXILLA

  • Yoo, Bo-Yeong;Kim, Jong-Chul
    • The korean journal of orthodontics
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    • v.26 no.6
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    • pp.691-703
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    • 1996
  • Three-dimensional finite element model was made from adult skull to find desirable direction of retraction force to treat skeletal class II malocclusion. The retraction force of 400g was applied to the first molar. The direction of the force application was $23^{\circ}$ downward, parallel, $23^{\circ}$ upward and $45^{\circ}$ upward to the occlusal plane. The stress distribution and the displacement within the maxilla were analyzed by three-dimensional finite element method. The findings obtained were as follows: 1. Maxillary first molar was displaced posteriorly and inferiorly in $23^{\circ}$ downward, parallel, $23^{\circ}$ upward retraction but it was displaced posteriorly and superiorly in $45^{\circ}$ upward retraction. 2. ANS, A point and prosthion were moved posteriorly and inferiorly and pterygomaxillary fissure was moved posteriorly and superiorly. Clockwise rotation of maxilla occurred when retraction force was applied. 3. The degree of clockwise rotation of maxilla was greatest when the force was applied $23^{\circ}$ upward to the occlusal plane and was least when the force was applied $23^{\circ}$ downward to the occlusal plane. 4. Large tensile stress appeared in maxillary first molar and alveolar bone and the infraorbital region of maxilla when the force was applied $23^{\circ}$ downward to the occlusal plane. Tensile stress was smaller as the direction of force move upward. 5. Large compressive stress was appeared in maxillary first molar and infraorbital region in $45^{\circ}$ upward case and large compressive stress occurred in the posterior part of maxilla as the retraction force was upward.

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A Study on the Cutting Force and Machining Error on the Inclined Plane in Ball-end Milling (볼엔드밀에 의한 경사면 가공시 절삭력 및 가공 오차에 관한 연구)

  • Doo, Seung;Hong, Joo-Won;Suh, Nam-Sub
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.112-119
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    • 2001
  • In modern manufacturing, many products that have geometrically complicated features, including three-dimensional sculptured surfaces, are being designed and produced to meet various sophisticated functional specifications. The cutting force is required not only for the design of machine and cutting tools, but also for the determination of the cutting conditions for the various machining operations. The ball-end mill is deflected by the cutting force and, the tool deflection is one of the main reasons of the machining errors on a free-form surface. Hence, The cutting force generated in the ball-end milling is the most important property of the machining. The purpose of this study is to find the characteristics of the cutting force in inclined plane and the resultant machining errors in the ball-end milling process. Although the depth of cut is constant in the inclined plane, the cutting force area varies due to the hemisphere of the ball-end mill.

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A Study on the Instantaneous Shear Plane Based Cutting Force Model for End Milling (엔드밀링에서 순간전단면을 이용한 절삭력 모델 연구)

  • Hong, Min-Sung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.4
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    • pp.34-43
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    • 2002
  • The purpose of this paper is to further extend the theoretical understanding of the dynamic end milling process and to derive a computational model to predict the milling force components. A comparative assessment of different cutting force models is performed to demonstrate that the instantaneous shear plane based formulation is physically sound and offers the best agreement with experimental results. The procedure f3r the calculation of the model parameters used in the cutting force model, based on experimental data, has been presented. The validity of the proposed computational model has been experimentally verified through a series of cutting tests.

An Experimental Study on Lift Force Generation Resulting from Spanwise Flow in Flapping Wings

  • Hong, Young-Sun
    • International Journal of Aeronautical and Space Sciences
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    • v.7 no.2
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    • pp.86-103
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    • 2006
  • Using a combination of force transducer measurement to quantify net lift force, high frame rate camera to quantify and subtract inertial contributions, and Digital Particle Image Velocimetry (DPIV) to calculate aerodynamic contributions in the spanwise plane, the contribution of spanwise flow to the generation of lift force in wings undergoing a pure flapping motion in hover is shown as a function of flapping angle throughout the flapping cycle. These experiments were repeated at various flapping frequencies and for various wing planform sizes for flat plate and span wise cambered wings. Despite the previous identification of the importance of span wise fluid structures in the generation of lift force in flapping wings throughout the existing body of literature, the direct contribution of spanwise flow to lift force generated has not previously been quantified. Therefore, in the same manner as commonly applied to investigate the chordwise lift distribution across an airfoil in flapping wings, spanwise flow due to bulk flow and rotational fluid dynamic mechanisms will be investigated to validate the existence of a direct component of the lift force originating from the flapping motion in the spanwise plane instead.

Optimization of Mold for Fineblanking Forming of Sector Gear for Recliner (리클라이너 용 섹터기어의 파인 블랭킹 성형을 위한 금형의 최적화)

  • Lee, K.Y.;Nam, K.W.;Moon, C.K.
    • Journal of Power System Engineering
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    • v.15 no.6
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    • pp.53-58
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    • 2011
  • To optimization of mlod for fineblanking forming of sector gear of recliner, it was analyzed the effect of clearance, V-ring height, V-ring position, blank holding force and counter punch force. In case of 0.003 mm of clearancs, the finest shear plane was obtained, but optimization between die and punch clearance was 0.005 mm. The height of V-ring was 0.7 mm. In case of increasing of hold force, the size of shear plane got better and the decrement of thickness became smaller. Both the size of shear plane and the decrement of thickness increased according to increasing of counter punch force.

Mean Cutting Force Prediction in Ball-End Milling of Slanted Surface Using Force Map (볼엔드밀 경사면 가공에서 절삭력 맵을 이용한 평균절삭력 예측)

  • 김규만;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.12
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    • pp.212-219
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    • 1998
  • During machining of dies and molds with sculptured surfaces. the cutter contact area changes continuously and results in cutting force variation. In order to implement cutting force prediction model into a CAM system, an effective and fast method is necessary. In this paper. a new method is proposed to predict mean cutting force. The cutter contact area in the spherical part of the cutter is obtained using Z-map, and expressed by the grids on the cutter plane orthogonal to the cutter axis. New empirical cutting parameters were defined to describe the cutting force in the spherical part of cutter. Before the mean cutting force calculation, the cutting force density in each grid is calculated and saved to force map on the cutter plane. The mean cutting force in an arbitrary cutter contact area can be easily calculated by summing up the cutting force density of the engaged grid of the force map. The proposed method was verifed through the slotting and slanted surface machining with various inclination angles. It was shown that the mean force can be calculated fast and effectively through the proposed method for any geometry including sculptured surfaces with cusp marks and holes.

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Characteristics of Inclined Plane Constructed by High speed Ball End Milling according to the Variation of Cutting Direction(I) (공구경로 변화에 따른 고속 볼 엔드밀 가공에서 경사면의 특성(I))

  • 강명창
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.2
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    • pp.137-143
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    • 1999
  • The study of the high speed machining of inclined plane using ball end mill is performed. The use of ball end mill is rapidly growing in die and mold manufacturing. The cutting characteristics, such as cuttin g force, surface roughness and surface profile, are varied according to the variation of cutting directions. Free surface is cut using ball end mill, the surface profile is greatly varied depending upon the cutting direction. So this study will deal with the characteristics of cutting such as cutting efficiency according to the inclined plane of the workpiece, the cutting force according to tool path, surface profile and the roughness of surface. The optimal cutting direction to be applied the cutting for 3-D sculptured surfaces can be show through the results of this study.

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Theoretical analysis of tensile stresses and displacement in orthotropic circular column under diametrical compression

  • Tsutsumi, Takashi;Iwashita, Hiroshi;Miyahara, Kagenobu
    • Structural Engineering and Mechanics
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    • v.38 no.3
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    • pp.333-347
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    • 2011
  • This paper shows the solution for an orthotropic disk under the plane strain condition obtained with complex stress functions. These stress functions were induced by Lekhnitskii and expanded by one of the authors. Regarding diametrical compression test, the finite element method poses difficulties in representing the concentrated force because the specimens must be divided into finite elements during calculation. On the other hand, the method shown in this study can exactly represent this force. Some numerical results are shown and compared with those obtained under the plane stress condition for both stress and displacement. This comparison shows that the differences between the tensile stresses occurred under the plane strain condition and also that the differences under a plane stress condition increase as the orthotropy ratio increases for some cases.