• Title/Summary/Keyword: improvement of workability

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The Experimental Study of Flux Improvement of Wet Underwater Arc Welding Electrode (습식 수중 용접봉의 피복제 개발에 관한 기초연구)

  • Kim, Min-Nam;Kang, Jung-Gun
    • Journal of Ocean Engineering and Technology
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    • v.13 no.4 s.35
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    • pp.28-36
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    • 1999
  • Wet underwater arc welding process is investigated by using experimentally developed flux coated underwater arc welding electrode and SS400 steel plate of 12mm thickness as base metal. Three kinds of different flux covered wet arc welding electrode of 4mm diameter(BK-01, BK-02, BK-03) are individually developed, and one of the improved underwater welding electrode (BK-03) may be put to practical use for underwater wet arc welding process. The results obtained from this experimental study are as follows : 1. Arc stability of developed underwater wet welding electrode is better than that of the domestic covered arc welding electrode. 2. Workability of welding electrode, remove ability of slag and bead appearances using improved underwater wet welding electrode are remarkably better than that of others. 3. Heat affected zone of test specimen welded in the underwater gets to become a lot smaller than that of test specimen welded in the air, and the maximum hardness of heat affect zone of developed underwater wet welding electrode is lower to that of domestic arc welding electrode.

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Low Carbon Concrete Prepared with Scattering-Filling Coarse Aggregate Process

  • Shen, Weiguo;Zhang, Chuan;Li, Xinling;Shi, Hua;Wang, Guiming;Tian, Xiaowu
    • International Journal of Concrete Structures and Materials
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    • v.8 no.4
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    • pp.309-313
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    • 2014
  • The volume fraction of the coarse aggregate in the conventional plastic concrete is controlled relatively low to ensure a required workability. In this paper, a new type of coarse aggregate interlocking concrete with strength ranging from C30 to C80 was prepared with scattering-filling aggregate process. The strength of concrete prepared with this method increases obviously whereas the shrinkage decreases significantly, the cement dosage in the concrete decreased 20 % at the same time. The microhardness of the ITZ between the cement paste and scattering-filling aggregate is higher than that of the original aggregate, the ITZ become narrower and tighter also. The interlocking and more even distribution of the coarse aggregate and the water absorption of the addition of extra amount of coarse aggregates contribute to the strength and performance improvement of the concrete prepared with scattering-filling aggregate process.

Mechanical Characteristics of Reinforced Soil(II) -Fiber Reinforced Soil- (보강 혼합토의 역학적 특성(II) -섬유 혼합토-)

  • Song, Chang Seob;Lim, Seong Yoon
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.5 no.6
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    • pp.37-42
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    • 2002
  • This study has been performed to investigate the physical and mechanical characteristics of compaction, volume change and compressive strength for reinforced soil mixed with polypropylene fiber, and to confirm the reinforcing effects with admixture such as polypropylene fiber. To this end, a series of compaction test and compression test was conducted for clayey soil(CL) and polypropylene fiber reinforced soil. In order to determine proper moisture contents and mixing ratio, pilot test was carried out for natural soil and PFRS(polypropylene fiber reinforced soil). And the mixing ratio of mono-filament fiber and fibrillated polypropylene fiber admixture was 0.1%, 0.3%, 0.5% and 1.0% by the weight of dry soil. From the experimental results, it was found that the optimum moisture contents(OMC) increased with the mixing ratio of fiber, but the maximum dry unit weight and the volume change was decreased with the mixing ratio. It means that the improvement of the workability and the reduction of the weight of embankment was done by the addition of the polypropylene fiber. And, from the compression test results, it was found that the addition of the polypropylene fiber remarkably improved the compressive strength of PFRS. And it was observed in the viewpoint of strength that the fibrillated polypropylene fiber reinforced soil was more effective than the mono-filament polypropylene fiber reinforced soil.

Quality Improvement of Concrete Depending on the Mixing of Fine Aggregates Different Compositions and Grain Sizes (성분 및 입도분포가 다른 잔골재의 혼합에 의한 콘크리트의 품질향상)

  • Kim, Young-Hee;Park, Min-Yong;Kim, Jung-Bin;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.77-79
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    • 2012
  • This study is to assess the differences between concrete having only one of fine aggregates such as crushed fine aggregates, sea sand and blast furnace slag in it and concrete having mixture of two kinds of those fine aggregates in it in order to find out how to deal with the lack of some aggregates. The findings are as follows. In terms of slump, the concrete containing sea sand and blast furnace slag has very low slump values while the concrete having the mixture of crushed fine aggregate and the other fine aggregates showed better workability. In terms of compressive strength, the concrete containing the mixture of two kinds of aggregates showed higher compressive strength. Accordingly, it is likely that the concrete containing the mixture of crushed fine aggregate, sea sand and blast furnace slag is better than the concrete with only one kind of fine aggregates in terms of the usability.

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Effect of macro and micro fiber volume on the flexural performance of hybrid fiber reinforced SCC

  • Turk, Kazim;Kina, Ceren;Oztekin, Erol
    • Advances in concrete construction
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    • v.10 no.3
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    • pp.257-269
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    • 2020
  • The aim of this study is to investigate the flexural performance of hybrid fiber reinforced self-compacting concrete (HFRSCC) having different ratio of micro and macro steel fiber. A total of five mixtures are prepared. In all mixtures, the sum of the steel fiber content is 1% and also water/binder ratio is kept constant. The amount of high range water reducer admixture (HRWRA) is arranged to satisfy the workability criteria of self-compacting concrete. Four-point bending test is carried out to analyze the flexural performance of the mixtures at 28 and 56 curing days. From the obtained load-deflection curves, the load carrying capacity, deflection and toughness values are investigated according to ASTM C1609, ASTM C1018 and JSCE standards. The mixtures containing higher ratio of macro steel fiber exhibit numerous micro-cracks and, thus, deflection-hardening response is observed. The mixture containing 1% micro steel fiber shows worst performance in the view of all flexural parameters. An improvement is observed in the aspect of toughness and load carrying capacity as the macro steel fiber content increases. The test results based on the standards are also compared taking account of abovementioned standards.

Experimental and analytical study on improvement of flexural strength of polymer concrete filled GFRP box hybrid members

  • Ali Saribiyik;Ozlem Ozturk;Ferhat Aydin;Yasin Onuralp Ozkilic;Emrah Madenci
    • Steel and Composite Structures
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    • v.50 no.4
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    • pp.475-487
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    • 2024
  • The usage of fiber-reinforced polymer materials increases in the construction sector due to their advantages in terms of high mechanical strength, lightness, corrosion resistance, low density and high strength/density ratio, low maintenance and painting needs, and high workability. In this study, it is aimed to improve mechanical properties of GFRP box profiles, produced by pultrusion method, by filling the polymer concrete into them. Within the scope of study, hybrid use of polymer concrete produced with GFRP box profiles was investigated. Hybrid pressure and bending specimens were produced by filling polymer concrete (polyester resin manufactured with natural sand and stone chips) into GFRP box profiles having different cross-sections and dimensions. Behavior of the produced hybrid members was investigated under bending and compression tests. Hollow GFRPxx profiles, polymer-filled hybrid members, and nominative polymeric concrete specimens were tested as well. The behavior of the specimens under pressure and bending tests, and their load bearing capacities, deformations and changes in toughness were observed. According to the test results; It was deduced that hybrid design has many advantages over its component materials as well as superior physical and mechanical properties.

The Formation Behavior of Non-metallic Inclusion in the Ba-added Hyper Duplex STS (Hyper Duplex STS 중 Ba 첨가 시 비금속개재물 생성거동)

  • Joo, S.W.;Hong, S.H.;Park, Y.M.;Kim, K.T.;Kim, J.S.;You, B.D.
    • Transactions of Materials Processing
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    • v.20 no.7
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    • pp.504-511
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    • 2011
  • The alkaline earth metal Ba has a relatively low melting point. Because of its significantly high affinity to oxygen, nitrogen and sulfur, it is highly functional as a steel refining agent. But Ba can adversely affect the properties of steel especially the workability, because it can form a variety of inclusions. So, understanding of these inclusions is needed for improvement of the properties of steel. Thus a fundamental study in the formation behavior of non-metallic inclusions in Ba added Hyper Duplex STS melts was investigated. The amount of Ba, holding time and temperature were considered as experimental variables. The number of non-metallic inclusions decreased and the large particle size of non-metallic inclusions increased as the amount of Ba increased. The number of non-metallic inclusions also decreased and the large particle size increased with increased holding times and temperatures of molten steel.

Fracture behavior of monotype and hybrid fiber reinforced self-compacting concrete at different temperatures

  • Mazloom, Moosa;Karimpanah, Hemin;Karamloo, Mohammad
    • Advances in concrete construction
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    • v.9 no.4
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    • pp.375-386
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    • 2020
  • In the present study, the effect of basalt, glass, and hybrid glass-basalt fibers on mechanical properties and fracture behavior of self-compacting concrete (SCC) mixes have been assessed at room and elevated temperatures. To do so, twelve mix compositions have been prepared such that the proper workability, flowability, and passing ability have been achieved. Besides, to make comparison possible, water to binder ratio and the amount of solid contents were kept constant. Four fiber dosages of 0.5, 1, 1.5, and 2% (by concrete volume) were considered for monotype fiber reinforced mixes, while the total amount of fiber were kept 1% for hybrid fiber reinforced mixes. Three different portions of glass and basalt fiber were considered for hybridization of fibers to show the best cocktail for hybrid basalt-glass fiber. Test results indicated that the fracture energy of mix is highly dependent on both fiber dosage and temperature. Moreover, the hybrid fiber reinforced mixes showed the highest fracture energies in comparison with monotype fiber reinforced specimens with 1% fiber volume fraction. In general, hybridization has played a leading role in the improvement of mechanical properties and fracture behavior of mixes, while compared to monotype fiber reinforced specimens, hybridization has led to lower amounts of compressive strength.

Isotropy Control of 7075 Al Wrought Alloy by Thixoextrusion (반용융 압출에 의한 A7075 합금의 등방성 제어)

  • Yoon, Young-Ok;Kim, Shae-K.
    • Journal of Korea Foundry Society
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    • v.30 no.6
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    • pp.210-216
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    • 2010
  • The aim of this study is to characterize a thixoextruded 7075 Al wrought alloy bar in terms of its isotropic behavior through the optical microscope, mechanical test and electron back scattered diffraction. It is also discussed of the extrudability improvement for 7075 Al wrought alloy by thixoextrusion, with emphasis on controlling thixoextrusion parameters. Hot extrusion shows that the maximum extrusion pressure depends on their characteristics in terms of flow stress and hot workability. In the contrary, thixoextrusion demonstrates that the maximum extrusion pressure is almost uniform regardless of the experimental parameters, such as initial ram speed, die bearing length and thixoextrusion temperature. The hot extruded microstructures become elongated to extrusion direction, while the thixoextruded microstructures are isotropic and homogeneously distributed due to the existence of liquid phase between solid grains during the process. The grain refinement due to dynamic recrystallization during thixoextrusion has been also occurred. Subsequent recrystallization would lead to the strengthening of mechanical properties, as observed in the study. The important point is that the values of tensile, yield strength and elongation of the thixoextruded bar without plastic deformation are similar to those of the hot extruded bar with severe plastic deformation.

A Study on the Machinability of the Micro-EDM Depending on the Materials (재료변화에 따른 Micro-EDM에서의 가공성에 관한 연구)

  • Lee, Sang-Kuk;Kim, Tae-Hyun;Hong, Min-Sung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.4
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    • pp.658-665
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    • 2012
  • Micro-EDM is widely used in metallic pattern, electronics, nuclear power and industry in the form of precision process. The improvement of Electro Discharge Machining has been on a steady progress since $19^{th}$ century. The technology has overcome the limits of the traditional precision process, enabling micro-EDM, micro electrolytic machining, micro drilling, micro punching and laser beam machining, which create versatile products with smaller sizes. What have been known about the major feature of Micro-EDM is high thermal energy so that their products are free from the hardness of their products as long as they are electrical conductor. However, each metal is suspected to have different features and natures even if they are created through the same procedure. In this thesis, the methodology of Micro-EDM and how to categorize them are explained. Also, the nature of the examined materials with surface shape and surface roughnes are analyzed. The results of the experiments are expected to understand surface roughness and workability of other materials for Micro-EDM.