• Title/Summary/Keyword: hydrodynamic lubrication

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LUBRICATION AND SURFACE DISTRESS OF LOADED TOOTH FLANK OF GEARS

  • Kubo, Arzoh
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1991.06a
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    • pp.1-30
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    • 1991
  • The lubrication state between contacting bodies with rolling and sliding under loaded condition is generally understood by the conception shown in Figure 1. When the lubricating oil film formation between facing bodies is good enough to separate these bodies by the hydrodynamic pressure, this state is called by the expression of "hydrodynamic lubrication". The thickness of oil film is so large that the lubricating oil between facing bodies behaves as fluid and metal-to-metal contact between surface roughness asperities on facing bodies does not occur. When the oil film thickness becomes thinner or when the surface roughness height becomes larger, top of surface roughness asperities on facing bodies reaches very near to each other and there the oil or absorbed oil molecules on the surface of facing bodies behave no more as fluid. Partly metal-to-metal contact of surface roughness asperities occurs. Such lubrication state is called by the expression "mixed-lubrication". When the oil film thickness becomes more thinner or surface roughness height becomes larger, metal-tometal contact or contact via absorbed oil molecules dominate at most of the part in contact zone. Such state is called by the expression "boundary lubrication". Schematic representation of these three regimes of lubrication is shown in Figure 1.rication is shown in Figure 1.

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Effect of Micro-grooves Manufactured via Ultrasonic Nanocrystalline Surface Modification on Sliding Friction (초음파나노표면개질기술로 제작된 마이크로 그루브가 미끄럼 마찰 특성에 주는 영향)

  • Ro, Junsuek;Amanov, Auezhan
    • Tribology and Lubricants
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    • v.37 no.1
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    • pp.25-30
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    • 2021
  • The surface texture produced via surface texturing is an important approach for controlling the tribological behavior of friction behavior of mechanical devices. The purpose of this study is to investigate the effect of grooves generated via ultrasonic nanocrystal surface modification (UNSM) technology on the tribological performance of AISI 4150 steel against stainless steel 316L. In the study, tribological tests are performed under two different regimes, namely mixed and hydrodynamic lubrication, by varying the applied normal load and reciprocating speed during the tests. According to the test results, the friction coefficient decreases as static load (10 N, 30 N, and 50 N) of UNSM technology increases in the mixed lubrication regime. Conversely, the friction coefficient increases as the static load (10 N, 30 N, and 50 N) of UNSM technology increases in the hydrodynamic lubrication regime. Hence, the results indicate that micro-grooves generate hydrodynamic pressure in the outlet, which increases the oil film thickness between the two mating surfaces. This potentially leads to a reduction in friction in the mixed lubrication regime due to the prevention of contact of asperities and debris. However, the results indicate an adverse effect in the hydrodynamic lubrication regime. In this regard, additional experiments should be performed to investigate the effect of grooves generated by UNSM technology at varying conditions on the friction behavior of AISI 4150 steel, which in turn can be controlled by the generated pressure and oil film thickness at the contact interface.

Non-Newtonian thermal Effects in Elastohydrodynamic Lubrication between the Two Rolling Systems

  • Kim, Joon-Hyun;Kim, Joo-Hyun
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.87-88
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    • 2002
  • To analyze complicated phenomena on the fluid hydrodynamic and the elastic deformation between sliding body surfaces, an analysis to the elastohydrodynamic lubrication of sliding contacts has been developed taking into account the thermal and non-Newtonian effects. The computational technique handled the simultaneous solution of the non-Newtonian hydrodynamic effects, elasticity, the load, the viscosity variation, and temperatures rise. The results included the lubricant pressure profile, film thickness, velocity, shear stress, and temperature distribution, and the sliding frictional force on the surface at various slip conditions. These factors showed a great influence on the behavior resulted in the film shape and pressure distribution. Especially, Non-Newtonian effects and temperature rise by the sliding friction force acted as important roles in the lubrication performance.

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Bearing Hydrodynamic Lubrication Analysis with Fluid-Multi Body Dynamics Coupling (유체-다물체 동역학 연성해석을 통한 베어링 윤활해석)

  • Lee, J.H.;Kim, J.H.;Kim, C.W.
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.430-435
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    • 2008
  • This research deals with the implementation hydrodynamic (HD) lubrication system with an integration of multibodydynamics (MBD) in order to analyze bearing lubrication characteristics such as pressure distribution and oil film thickness dynamically. The HD solver developed newly will transmit force and torque data to MBD solver, and receive position and velocity data from it continuously. After an analysis, we will verify the result with existing commercial software. Moreover, other functions like adjusting size of mesh grid, setting oil hole & groove effects, and consideration of thrust force will be introduced.

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Friction Behavior of Micro-scale Groove Surface Patterns Under Lubricated Sliding Contact

  • Chae Young-Hun
    • KSTLE International Journal
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    • v.6 no.2
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    • pp.51-57
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    • 2005
  • Surface texturing of tribological applications is an attractive technology of engineered surface. Therefore, reduction of friction is considered to be necessary for improved efficiency of machines. The current study investigated the potential of textured micro-scale grooves on bearing steel flat mated with pin-on-disk. We discuss reducing friction due to the influence of sliding direction at surface pattern. We can indicate lubrication mechanism as a Stribeck curve, which has a relationship between the friction coefficient and a dimensionless parameter for the lubrication condition. It was found that the friction coefficient was changed by the surface pattern and sliding direction, even when surface pattern was the same. It was thus verified that micro-scale grooves could affect the friction reduction considerably under mixed and hydrodynamic lubrication conditions. The lubrication regime influences the friction coefficient induced by the sliding direction of groove pattern. The friction coefficient depends on a combination of resistance force and hydrodynamic.

Flying Characteristics of Running Tape above Rotating Head (I) (회전헤드에 대한 주행테이프의 부상특성 ( I ))

  • 민옥기;김수경
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.2
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    • pp.523-536
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    • 1991
  • This dissertation analyzes the running mechanism of flexible and thin tape above rotating head through the numerical simulation and the experiment. The scope of analysis is confined to the phenomena of two dimensional elasto hydrodynamic lubrication between the protruded bump on a rotating cylinder and the running tape. This model is based on the elastic deformation equation of plate and shell and Reynolds equation. Finite difference method is employed as a numerical technique to calculate (1) the distribution of pressure between the running tape and rotating bump and (2) the vertical deformation of elastic thin tape over he rotating bump under hydrodynamic pressure. In numerical analyses, the effects of bump size on flying characteristics of the tape were evaluated and examined considering the influence of tension and stiffness of tape.

An Experimental Study on Oil Pressure Distribution in the Piston-Cylinder Mechanism (피스톤-실린더 기구에서 오일압력 분포에 관한 실험적 연구)

  • Kim, Yeong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.77-82
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    • 2011
  • The piston-cylinder mechanism is widely adopted in the hydraulic machine components. In these cases, the hydrodynamic pressures are generated in the clearance gap between the piston and cylinder under lubrication action of the piston. Under the eccentric and tilted condition of the piston in the cylinder bore, the non-symmetric pressure distributions in the circumferential direction result in lateral forces. When the lateral forces act as increasing the eccentricity and tilting ratios, excessive wear can be result in cylinder and piston which are well known 'hydraulic locking' phenomena. In this paper, the hydrodynamic pressures generated in the clearance are measured using a stationary piston and moving cylinder apparatus. The experimental results showed that the hydrodynamic pressure distributions are highly affected by the speed and eccentricity of the cylinder and the oil viscosity.

Effects of Tribological Parameters on the Nonlinear Behavior of a Spur Gear Pair with One-Way Clutch (트라이볼로지 변수가 원웨이클러치를 가지는 평기어쌍의 비선형 거동에 미치는 영향)

  • Cheon, Gill-Jeong
    • Tribology and Lubricants
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    • v.24 no.5
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    • pp.241-249
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    • 2008
  • This paper describes the tribological effects on the nonlinear behavior of a spur gear pair with one-way clutch according to the direct contact elastic deformation model over a wide range of speeds, considering the hydrodynamic effects. The effects of various lubrication parameters, such as viscosity, film width, and friction, on the nonlinear dynamic behavior were analyzed. Forces due to the entraining velocity and the hydrodynamic friction were about two orders smaller than normal forces over the whole speed range. While the viscosity has a strong effect on the behavior of gear pair systems, friction has very little effect on torsional behavior. The inclusion of the hydrodynamic effect facilitates nonlinearity by increasing the overlap and damping, as well as decreasing elastic deformation and tooth reaction forces.

Hydrodynamic Lubrication Analysis of a Small Rotary Compressor (소형 회전식 압축기의 동수압적 윤활해석)

  • 송기선;장시열;한동철
    • Tribology and Lubricants
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    • v.4 no.1
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    • pp.74-80
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    • 1988
  • For an analytic investigation on the dynamic behaviour of the eccentric piston and roller in the cylinder of small rotary vane compressors the hydrodynamic lubrication theory is opplied, analogous to the dynamic analysis of a engine bearing. An adequate modification of the equation of journal motion permits stable convergencies of the numeric calculation of the journal orbits. The increase of the outer diameter of the roller and the eccentricity of the piston gives a relative large decrease of the minimum gap between the roller and cylinder.

Hydrodynamic pressure distribution between a piston and cylinder - Experiment (1) (피스톤과 실린더 사이에서의 압력분포-실험(1))

  • 김영환;박태조
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.304-309
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    • 2001
  • In this paper, the hydraulic oil pressure distributions are measured in the clearance gap between a stationary piston and moving cylinder apparatus. The results showed that the hydrodynamic pressure distributions are highly affected by the speed of cylinder and further experimental and analytical studies are required to obtain more accurate results. Therefore present experimental method can be used to enhance the performance of various hydraulic components adopting the piston-cylinder mechanism.

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